<?xml version="1.0" encoding="UTF-8" ?><!-- generator=Zoho Sites --><rss version="2.0" xmlns:atom="http://www.w3.org/2005/Atom" xmlns:content="http://purl.org/rss/1.0/modules/content/"><channel><atom:link href="https://www.rattusapps.com/blogs/tag/warehouseautomation/feed" rel="self" type="application/rss+xml"/><title>Rattusapps - Cloud-based Warehouse Management System - Blogs #WarehouseAutomation</title><description>Rattusapps - Cloud-based Warehouse Management System - Blogs #WarehouseAutomation</description><link>https://www.rattusapps.com/blogs/tag/warehouseautomation</link><lastBuildDate>Thu, 11 Dec 2025 19:41:52 +0530</lastBuildDate><generator>http://zoho.com/sites/</generator><item><title><![CDATA[11 Post-Pandemic Warehousing Trends that Would Stay in Effect for Long]]></title><link>https://www.rattusapps.com/blogs/post/11warehousetrendspostcovid</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.comhttps://images.unsplash.com/photo-1624026676760-53603406ac94?crop=entropy&amp;cs=tinysrgb&amp;fit=max&amp;fm=jpg&amp;ixid=Mnw0NTc5N3wwfDF8c2VhcmNofDE0fHx3YXJlaG91c2V8ZW58MHx8fHwxNjM1MjQ1NjU0&amp;ixlib=rb-1.2.1&amp;q=80&amp;w=1080"/>The pandemic that scarred humankind all along the past few months has exposed multiple flaws that existed within the warehouse set-up and has introduced trends that are going to stay even after COVID-19 has been wiped out of the surface of the earth.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_54BG-zQtRjm16ianSwp0LQ" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_N5nbWYgSSTipPwFXJ5oU-Q" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_ZGxK4D5bQeib3PaHbKfgWg" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_KOdB8wYaSdK3T_TR2KFWHA" data-element-type="heading" class="zpelement zpelem-heading "><style> [data-element-id="elm_KOdB8wYaSdK3T_TR2KFWHA"].zpelem-heading { border-radius:1px; } </style><h5
 class="zpheading zpheading-align-left " data-editor="true"><span style="color:inherit;">The pandemic that scarred humankind all along the past few months has exposed multiple flaws that existed within the supply chain eco-system and has introduced trends that are going to stay even after COVID-19 has been wiped out of the surface of the earth. These trends are the most conspicuous in the warehouses in particular.</span></h5></div>
<div data-element-id="elm_ILnmcAA-RpSlY9XZR4OcIw" data-element-type="text" class="zpelement zpelem-text "><style> [data-element-id="elm_ILnmcAA-RpSlY9XZR4OcIw"].zpelem-text { border-radius:1px; } </style><div class="zptext zptext-align-center " data-editor="true"><div><div><p style="text-align:justify;color:inherit;"><span style="font-size:20px;">The global pandemic that raged across the months that have gone by has changed the way we viewed and gauged the world. Certain actions and paradigms made an inroad into the humdrum life of all humans. Fear, disdain, and hopelessness pervaded throughout the world. However, in the all-consuming hollowness of the pandemic, the thing that stayed afloat was the supply chain industry.</span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;"><br></span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;">Albeit it must be mentioned that the supply chain industry also received a fair share of brickbats in the initial months of the pandemic because of the shutdowns and closures in various parts of the world that came to being with institutional lockdowns being implemented. Owing to this unprecedented situation, shipments did not commute and hence many of the warehouses had to face a conspicuous amount of shortage of goods. On the other end, certain warehouses came to a standstill with good sitting idle.</span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;"><br></span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;">What added to this woe was the erratic customer behavior. A huge number of consumers worldwide veered towards online buying. And the demand for pharmaceuticals, food products scaled up drastically. With the warehouses getting depleted with lack or excess of inventory due to the breakdown of activities, meeting the consumer demand and keeping life moving became a huge challenge.</span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;"><br></span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;">Additionally, warehouses being labor-intensive places, posed a huge threat to the resistance of the disease. Managers had to skillfully divide the warehouse into clusters and the working hours into shifts so that one-way traffic in the aisle could have been made possible, without resorting to the harrowing thing called layoff. With a considerable number of workers and their families getting infected, the operations indeed had to be run with less manpower than usual. All this and more became a recipe of a veritable nightmare for the managers. However, as resilient as the sector is, warehouses soon came over the hindrances. With the vaccination drives getting rolled out across the world and the world coming back to wheels gradually, the operations of the distribution centers soon hauled up. However, the pandemic introduced certain norms in the fabric of the warehouses that have stayed back even after the eye of the storm has passed. It is safe to say that all these actions and trends are going to remain a part of the corpus of warehouse operations, just the way wearing masks and maintaining distance would stay back as the inseparable parts of our routine lives for the longest time to come. Let us have a granular view of the means that warehouses have adopted and that are going to control the way warehouses process themselves.</span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;"><br></span></p><ol><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Balance between Inventory in Hand and J.I.T</span><span style="color:inherit;">: Lean manufacturing was in vogue before the pandemic hit in. Hence, just-in-time delivery of goods gained popularity. Manufacturers received raw materials in the amount that they needed. This efficacious method proved to be ineffective when the business operations slowed down and the manufacturers wallowed due to a shortage of goods. This gave rise to the importance of buffer stock. Warehouses and manufacturers realized how safety stocks are significant in backing up productions in the time of need. Hence, the trend of maintaining inventory in hand shot up. However, the balance between J.I.T and buffer stock should be maintained and the warehouse layout must be adjusted accordingly.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Warehouse Automation</span><span style="color:inherit;">: Though warehouse automation was slowly making its presence felt throughout, it is the pandemic that has accelerated its growth and has made everyone aware of the effect it can bring to the floor. Several challenges are to be met within the space, namely dealing with the shortage of manpower, increased space for the buffer stock, clustering to ensure little to no human interaction. Automation in the form of automated storage and retrieval system (AS/RS), carousels, and other equipment are effective solutions to these problems. These tools can optimize the warehouse space to a great degree and can speed up the work to meet the fluctuating customer demands fruitfully.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="background-color:rgb(234, 234, 4);color:rgb(45, 45, 11);">Decentralization</span><span style="color:inherit;">: With the surge of e-commerce, modern consumers have taken to the habit of same-day or next-day delivery. Delay or disruption in the process of delivery can be very detrimental to the supply chain and the bond between the customers and the companies. Hence, warehouses have come up with the plan of satellite warehouses. Instead of a centralized warehouse to meet the demands of consumers in the whole region, various warehouses near the customer-intensive areas can work wonders in speedy delivery and tackling disruptions.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Near-shoring of Manufacturing</span><span style="color:inherit;">: Manufacturers that had off-shored their operations suffered massively during the COVID surge. Their operations stagnated, warehouses got depleted. In order to avoid getting trapped in this vortex all over again, many manufacturers have decided to bring their operations on-shore or near the shore. This not only brings down the operational cost significantly but also greater control can be exercised over the functions.&nbsp;</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Social Distancing within the Floor</span><span style="color:inherit;">: As mentioned earlier, warehouses are spaces that are susceptible to the transmission of diseases due to their layout. The pandemic has changed the way operations were carried out in a way so that social distancing norms are complied with. Shifts are divided for different operations, sanitizing stations for workers and tools are installed, more space is required for inventory in-hand and automation tools, one-way traffic in the aisles is ensured. All these measures are instrumental in bringing down the footprints within the floor and also in making sure the jobs and the health of the workers are not at stake.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Increased Dependence on 3PL Logistics</span><span style="color:inherit;">: Due to all the aforementioned issues and the decentralization of operations, there is a glaring need to increase the warehouse capacity. Because of this and the unpredictable pattern of demands, many companies have leaned towards the 3rd party logistics in warehousing. These logistics companies professionally deal with the disruptions that distribution comes across. Such partnerships to upscale the existing infrastructure can prove to be extremely beneficial in the times to come.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">The Impetus gained by E-commerce</span><span style="color:inherit;">: Though e-commerce is a phenomenon that existed way before the pandemic, the impetus it gained during the pandemic is outstanding. The sector has gone a few years ahead, over the past few months due to the jump it made in terms of expenses made on it. With fear raging big on the human minds about going out, e-commerce platforms brought their facility to the doorsteps of the consumers. Consumers felt empowered, omnichannel platforms gained prominence, and prompt delivery and reverse logistics came into vogue. Therefore, many buyers prefer buying online instead of going to brick-and-mortar stores. With this, the profile of orders has changed from being boxes picked for retail stores to individual orders picked for end-users. The complexity of orders has increased, and thus different picking methods are being leveraged to comply with the changed sales velocity.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Inventory Visibility</span><span style="color:inherit;">: The knowledge of the status of their orders constitutes an integral part of the repository of power that consumers enjoy due to the rise of e-commerce platforms. Add to it, the decentralization of warehouses. Hence, warehouses now need to be completely in command of the location and the status of their goods. There is an increased demand for the visibility of the products and to attain the same, smooth coordination amongst the distribution centers is extremely important. The transparency in operations has become a sine qua non in striking durable customer bonds.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Omnichannel Logistics</span><span style="color:inherit;">: Omni-channel logistics have come into being as the by-product of the booming e-commerce platforms. Omni-channel distribution strengthens consumers by allowing them to explore any channel; be it online or offline; to buy products and letting them choose any place to deliver their products to. To meet the heightened expectation and sales dynamics rendered by omnichannel logistics, warehouses must rely upon superior techniques, technological solutions and scale up their business.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Cold Logistics Gaining Prominence</span><span style="color:inherit;">: It has already been mentioned that buyers these days do not wish to visit brick-and-mortar stores to buy goods as e-commerce has brought facilities to their doorsteps. One of the most imperative things to form a major part of the buyers’ buying list is groceries. Because of the increased demand for groceries and food items, talks related to the cold supply chain have also come to the fore. To store perishable goods like food products, we need cold storages, which are expensive spaces and need to be commissioned on prior notice.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Warehouse Management Solutions</span><span style="color:inherit;">: The pandemic has blatantly pointed out the pitfalls that existed within the gamut of the entire supply chain. One of the major issues has been the lack of interest in technological solutions out of apprehensions. However, if the unpredictable demand patterns are to be met, then warehouses need solutions that are in sync with technological advancements. This includes a warehouse control system to handle materials, inventory, and warehouse management systems so that various picking strategies can be adapted according to the suitability of the demands. Such solutions offer flexibility in the picking speed and are highly scalable as various adjustments can be done via them.</span></span></li></ol><div style="text-align:justify;color:inherit;"><span style="font-size:20px;"><br></span></div><p style="text-align:justify;color:inherit;"><span style="font-size:20px;">The accursed days of the pandemic are slowly waning. However, the memories of uncertainty about jobs and lives are still fresh. Thus the supply chain verticals and especially warehouses must be prepared to face any kind of disruption that may unpredictably come across its way. With the flexibility offered by warehouse management systems, 3PL must be used to hilts to optimize warehouse capacity. Use RattusWMS, the highly configurable, multi-warehouse SaaS developed by experienced professionals of supply chain and IT sectors to see how operations become seamless in a cost-effective way.</span></p></div></div></div>
</div></div></div></div></div></div> ]]></content:encoded><pubDate>Tue, 26 Oct 2021 16:53:24 +0530</pubDate></item><item><title><![CDATA[6 Methods of Arranging Pallets that You Need to Know, NOW!]]></title><link>https://www.rattusapps.com/blogs/post/palletizing</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.com/pexels-brent-keane-1684989.jpg"/>Pallets are the largest material handling units in a warehouse and are extremely useful in space management, ensuring safety, and in bringing the total operational cost down. Different warehouses need different palletizing means that agree with their sizes, types and amount of goods.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_Invhc2nmRPKBl6NgDJtkPw" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_wKLglHY0RQKUvI1S2SnNtg" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_wgdIl2puRnuWOljFo7eycg" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_4chBicwXQ02V07cZxHI4gA" data-element-type="heading" class="zpelement zpelem-heading "><style> [data-element-id="elm_4chBicwXQ02V07cZxHI4gA"].zpelem-heading { border-radius:1px; } </style><h5
 class="zpheading zpheading-style-none zpheading-align-left " data-editor="true"><span style="color:inherit;">Pallets are the largest material handling units in a warehouse. These rigid surfaces are extremely useful in space management, ensuring safety of the stock as well as the workers, and in bringing the total operational cost down. However, different warehouses require different palletizing methods that agree well with their sizes, type of goods and amount of goods.</span></h5></div>
<div data-element-id="elm_NJw1QO2qRuurdh2bH42dKA" data-element-type="text" class="zpelement zpelem-text "><style> [data-element-id="elm_NJw1QO2qRuurdh2bH42dKA"].zpelem-text { border-radius:1px; } </style><div class="zptext zptext-align-center " data-editor="true"><div><div><div><p style="color:inherit;text-align:justify;"><span style="font-size:24px;">Pallets and their Utility</span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;"><br></span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;">In this issue of Rattusapps blogs, we would be discussing the process of palletizing at a considerable length. Pallets are the largest material handling unit within the warehouse. Pallets are surfaces made out of wood or plastic that can hold multiple cartons. Cartons are useful in optimizing the warehouse space as they can be stacked up vertically so that the space and the aisle do not become congested. And because of the facility, it provides in carrying numbers of boxes, they can be utilized to move and store products weighing up to tons.</span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;"><br></span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;">Pallets that are sensibly chosen can be extremely beneficial in bringing down the cost of operations and can ensure energy consumption, the safety of the workers and the products, and make movements an easier affair. Pallets can come in various standardized dimensions and the dimensions can vary amongst nations and continents according to the convenience of their conveyance norms.</span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;"><br></span></p><p style="color:inherit;text-align:justify;"><span style="font-size:24px;">Types of Palletizing</span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;"><br></span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;">Warehouses must choose the correct palletizing methods to make sure flexibility in storage and movement is achieved based on factors such as the warehouse size, height of the ceiling, the kind of products that they store, and the inventory management methods that they apply.</span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;">These are the following methods in which warehouses can streamline their palletizing process:</span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;"><br></span></p><ol><li style="text-align:justify;"><span style="font-size:20px;"><span style="background-color:rgb(45, 11, 11);color:rgb(255, 255, 255);">Selective Pallet Rack</span><span style="color:inherit;">: This method is also known as the Single-Deep Rack. In this scenario, each pallet rack holds one pallet and thus they are easily accessible to the pickers or the forklift operators from any side and can be reconfigured to maximize warehouse space. This is the easiest and the most common method. However, it is to be noted that it can be problematic from the point-of-view of the space-saving as this palletizing process can take a considerable amount of space.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="background-color:rgb(45, 11, 11);color:rgb(255, 255, 255);">Double-Deep Rack</span><span style="color:inherit;">: In this process, one row of a single-deep rack is put behind another row. In this way, the warehouse’s storage capacity can be given a positive push. In order to avoid confusion and double-handling, an entire lane of pallets is supposed to be dedicated to a singular type of product. However, in case the products are stored in an odd number of pallets, sometimes racks can go unoccupied.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(255, 255, 255);">Bock Stacking</span><span style="color:inherit;">: Another very basic palletizing method in which the pallets are stacked on top of each other. The height of such pallet lanes is not defined but they depend on factors like the pallets’ quality, fragility, warehouse ceiling, type of product etcetera. This method is low on cost and does not require special machinery or training. This method is especially appropriate for products that are dispatched and stored on the last-in-first-out (LIFO) basis.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(255, 255, 255);">Gravity Flow Racks</span><span style="color:inherit;">: Also known as pallet flow racks, this method is especially useful in warehouses storing food items or perishable consignments that require the first-in-first-out method (FIFO). Pallets are stored on the slanted carts which have the rollers built in them. As soon as one pallet is retrieved, the remaining pallets are moved forward so that accessing pallets can become very easy. Products are put away on the higher end of the slopes and thus the operations of putaway and picking do not get mingled.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(255, 255, 255);">Push Back Rack</span><span style="color:inherit;">: 3 to 5 pallets are made to sit on racks in which each lane can be pulled out like a drawer. This makes all the lanes accessible individually.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="background-color:rgb(45, 11, 11);color:rgb(255, 255, 255);">Drive-In/Drive-Through Rack</span><span style="color:inherit;">: In this method, forklifts can access the pallet lanes by entering the rack frames. The racks can go as deep as more than 5 pallets. While drive-through trucks enter from one end of the lane and exit from the other, drive-in trucks have a common point for entry and exit. Drive-through racks are beneficial for products that are stored on a FIFO basis. Such racks are supported by welded frames and are extremely durable and efficient in saving space. However, these racks are not as flexible as other types of palletizing processes, and operating forklifts and equipment in these racks can be a very complex task.</span></span></li></ol></div><ol style="color:inherit;text-align:justify;"></ol></div>
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</div></div></div></div></div></div> ]]></content:encoded><pubDate>Mon, 18 Oct 2021 10:32:25 +0530</pubDate></item><item><title><![CDATA[8 Most Useful Picking Methods in Warehouse]]></title><link>https://www.rattusapps.com/blogs/post/pickingmethods</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.com/pexels-elevate-1267338.jpg"/>Due to the unavoidable significance of the picking process in the warehouse ecosystem, various picking methods have been developed and implemented successfully. These modern picking methods have gained inessential status due to the accuracy and the productivity they bring.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_7Eqrbw7NS2mz_3pzt8960Q" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_sRdDItmYTtWeSwLDieavkg" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_gSMEMIRaRpGVeff4Xoui1A" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_MPs-3lMWSRqleH9B9MlPQA" data-element-type="heading" class="zpelement zpelem-heading "><style> [data-element-id="elm_MPs-3lMWSRqleH9B9MlPQA"].zpelem-heading { border-radius:1px; } </style><h5
 class="zpheading zpheading-align-left " data-editor="true"><span style="color:inherit;">Due to the unavoidable significance of the picking process in the warehouse ecosystem, various picking methods have been developed and implemented successfully. These modern picking methods have gained inessential status due to the accuracy and the productivity they bring.</span></h5></div>
<div data-element-id="elm_ousBguwrTVua7Soxjfj2YQ" data-element-type="text" class="zpelement zpelem-text "><style></style><div class="zptext zptext-align-center " data-editor="true"><blockquote style="margin:0px 0px 0px 40px;border:none;padding:0px;"><div style="color:inherit;"><blockquote style="margin-left:40px;border:none;"><div style="color:inherit;"><div style="color:inherit;"><blockquote style="margin-left:40px;border:none;"><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:24px;">What is Picking?</span></p><p style="text-align:justify;"><span style="font-size:20px;"><br></span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">We are quite certain that every person who is reading this article has been to supermarkets at least once. You all must have seen that in such stores you need to go from one zone to the other looking for things that you need to buy and in all the different clusters different products are stored. In such a scenario, you assume the role of a warehouse picker with the store becoming a miniature representation of a warehouse.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">This analogy is very simple but at the same time effective enough to make you understand how picking is an extremely essential task in the warehouse ecosystem. It is the first step in the process of fulfilling an order and erroneous picking would only lead to further complications. The way you never make mistakes in picking up correct products from the stores, you would never expect pickers to pick up faulty items from the warehouse racks. Wrong picking results in wrong items getting delivered to the customers, increased complexity in handling returns and refunds, incurred extra cost, and rapturous customer relationship. Hence, picking is perched at the centre of all the warehouse activities and the success of the order fulfilment is almost entirely dependent on that.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">Due to this unavoidable significance that the picking process holds in the supply chain, various picking methods have been developed. It must be kept in mind that howsoever innocuous picking may seem to be, it is an expensive process with around 50%-60% of the warehouse expenditures being pumped into it. Hence, warehouses must adapt any picking method out of the following to bring the expenses down and their choice must be judiciously based on factors like:</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div></blockquote><div style="color:inherit;"><span style="font-size:20px;"></span><ul><span style="font-size:20px;"></span><li style="text-align:justify;"><span style="font-size:20px;">The warehouse size</span></li><li style="text-align:justify;"><span style="font-size:20px;">Quantity of order</span></li><li style="text-align:justify;"><span style="font-size:20px;">Pickers per order</span></li><li style="text-align:justify;"><span style="font-size:20px;">Number of orders fulfilled per day</span></li><li style="text-align:justify;"><span style="font-size:20px;">The number of orders that a single kind of item has been a part of</span></li><span style="font-size:20px;"></span></ul><span style="font-size:20px;"></span></div><blockquote style="margin-left:40px;border:none;"><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:24px;">Types of Picking</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">Once warehouse managers have addressed all the above-mentioned issues, they can head for the most suitable order picking method out of all the customized solutions that are available to them and they are as follows:</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div></blockquote><div style="color:inherit;"><span style="font-size:20px;"></span><ol start="1"><span style="font-size:20px;"></span><ol><li style="text-align:justify;"><span style="font-size:20px;">Single Order Picking: This is the most basic form of order picking in the warehouse where a picker is assigned one order at a time and makes a full trip of the warehouse retrieving items to fulfil that order. This method is extremely simple and is most effective in small warehouses as it is easy to accurately track the picking status in such cases. However, in larger enterprises it is not effective at all as the pick path is not optimized and thus can cost a lot of money and time because of its haphazard nature.</span></li></ol><span style="font-size:20px;"></span></ol><span style="font-size:20px;"></span></div><blockquote style="margin-left:40px;border:none;"><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">2.&nbsp; Batch Picking: Batch picking calls for multiple orders with similar and fewer SKUs. Instead of focusing on one order at a time, pickers are assigned multiple orders. Instead of gallivanting throughout the warehouse, pickers go to the storage location of a particular item and pick SKUs to fulfil multiple orders. This method works extremely well when the amount they are assigned is small. This method is extremely popular as it augments the productivity of the warehouse by restricting the travel time of the pickers.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">3.&nbsp; Zone Picking: Zone picking can prove to be essential for warehouses that fulfil multiple orders in high volumes. In this method, a warehouse is divided into various physical zones, and pickers are sent to dedicated and specific zones. They are given the responsibility of picking all the items of all the orders that can be fulfilled from that zone. After the pickers have accomplished the task of picking all items from one zone, the baton is passed on to the next set of pickers in the next zone so that the products can be eventually consolidated before being shipped.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">4.&nbsp; Wave Picking: Wave picking is another variation of zone picking. In this method, orders are divided into waves or types based on various factors like product type, customer location, storage location, and so on. After having picked the orders, items are sent for consolidation, instead of passing on to the next zone of pickers. This is the fundamental difference between wave picking and zone picking.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">5.&nbsp; Cluster Picking: Cluster picking is an efficacious method for the pickers who have been assigned multiple batches of orders. Pickers go on picking the SKUs of the orders and put the retrieved SKUs in different containers according to the pick list or order. In this way, the pickers additionally accomplish the task of sorting out items, and also the hassle of going to the same zone over and over is ruled out as pikers complete their task of picking multiple orders at a single go.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:24px;">Automated Picking Systems</span></p><p style="text-align:justify;"><span style="font-size:20px;"><br></span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">Traditionally it is a picklist on paper that is handed over to the pickers before they are sent to the storage locations. However, in this current scenario where everyone is going the digital way, warehouses are also resorting to automated picking systems that do not require the usage of paper. Warehouse automation ventures drive the pickers through their routes and notify them in case they have picked up the wrong SKUs. Let us have a look at some of them.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div></blockquote><div style="color:inherit;"><span style="font-size:20px;"></span><ol start="1"><span style="font-size:20px;"></span><ol><li style="text-align:justify;"><span style="font-size:20px;">Voice Picking: Pickers wear a headset and are connected to the order management system through it. Instructions are given through the same and the pickers are guided to their designated places.</span></li><li style="text-align:justify;"><span style="font-size:20px;">Mobile Scanner Picking: In this system, pickers are equipped with mobile scanners that show them the items they need to pick and the locations they need to pick from. They need to scan the barcodes attached to the items and bins and in case they pick up the wrong items from the wrong locations, they are immediately notified. Such a system requires unique barcodes to be attached to all units, pallets, locations.</span></li><li style="text-align:justify;"><span style="font-size:20px;">Pick-to-Light: In pick-to-light system, the picker scans the barcode that is attached to the shipping carton that holds the SKUs from a single order. Once it is scanned, the pick-to-light LEDs of the items from that particular order start glowing. Picker follows those lights and thus easily accomplishes his task with minimum travel time and hassle.</span><br></li></ol></ol></div><div style="color:inherit;"><ol start="3" style="text-align:justify;"><span style="font-size:20px;"></span></ol><span style="font-size:20px;"></span></div><blockquote style="margin-left:40px;border:none;"><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">There are other methods of picking as well wherein robots can be employed to do the hard lifting or divergent methodologies of picking can be yoked to ensure optimum results. However, it must be mentioned that without a proper <a href="/#WMS" title="warehouse management system" rel="">warehouse management system</a> to trace the locations of the wares and manage the inventory levels, such complex picking modules can never be implemented. WMS has an absolute grasp over the stock in the warehouse and it has become inessential in the day and age of competitive market where promptness and accuracy in delivery have become a hallmark of good business ethics. Therefore companies should do away with the hackneyed practices and start taking recourse to sophisticated warehouse management systems to optimize their picking process. <a href="/#Contact Rattusapps" title="Contact Rattusapps" rel="">Contact Rattusapps</a> and book a free demo to know how the dedicated team has developed a one-stop solution for warehouse management that harbors features that can optimize the pick paths through various means.</span></p></div><div style="color:inherit;"><p style="text-align:justify;">&nbsp;</p></div></blockquote></div></div></blockquote></div></blockquote></div>
</div></div></div></div></div></div> ]]></content:encoded><pubDate>Fri, 08 Oct 2021 11:32:34 +0530</pubDate></item><item><title><![CDATA[7 Things to Know before Implementing Inventory Management System]]></title><link>https://www.rattusapps.com/blogs/post/7considerationsofinventorymanagement</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.com/www.rattusapps.com.png"/>Before one takes the plunge of implementing an inventory management system within a warehouse, one must go back and forth in ensuring that the money that is pumped in does not go null and void. These considerations go well beyond simple financial audit and have to do with deep contemplation]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_jPVdcX2GQW6J-nQVtUY-JA" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_-Rni-PN9RXGhTZCim5t6OA" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_EKg3FB_3RResQ_Utv_BkJw" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_I5aFmVNqQcSO5X39RMCM-g" data-element-type="heading" class="zpelement zpelem-heading "><style></style><h2
 class="zpheading zpheading-align-center " data-editor="true"><span style="color:inherit;">Before one takes the plunge of implementing an inventory management system within a distribution center, one must go back and forth in ensuring that the money that has been pumped in in the form of investment does not go null and void. These considerations go well beyond simple financial audits and have to do with deep contemplation into the business and the whereabouts of it.</span></h2></div>
<div data-element-id="elm_tZXoWpH7SZmpj-0TXJru9g" data-element-type="text" class="zpelement zpelem-text "><style></style><div class="zptext zptext-align-center " data-editor="true"><div style="color:inherit;"><div style="color:inherit;"><p style="text-align:left;"><span style="font-size:20px;">If one has to put forth in simple words, the answer to this question, <a href="/blogs#1 Benefits that warehouse Management System Can Reap" title="‘What does WMS do?’" rel="">‘What does WMS do?’</a>, then the response would be that it streamlines the entire supply chain operation and thus takes the center stage in the supply chain ecosystem. The whole ambit of the order fulfillment process, ranging from sourcing to inventory control and from shipping to order return management, is taken care of by the centralized warehouse management system.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">As it has been mentioned, <a href="/blogs#Inventory management System" title="inventory management" rel="">inventory management</a> is one of the key components of WMS functionality. Over the years, it has gained prominence due to the service it renders in keeping the record of warehouse inventory clean and accurate.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Reasons behind the Sudden Thrust over Inventory Management System</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">The inventory management system is that dynamic solution that keeps the record of the inventory within the warehouse. Various methods and approaches of inventory management are applied to ensure the optimum result and to make sure that the products are procured and/or shipped on time. At the center of a competent inventory management system resides the keenly insightful data that notifies the warehouse of the availability/unavailability of products and the changing trends, demands, and patterns so that warehouse resilience is swiftly achieved.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">A centralized inventory management system is one of the most pre-requisite things to run warehouse operations smoothly for big retailers and e-commerce platforms. These organizations having multiple distribution centers across a geographical location need to depend on their sister warehouses regularly to strike the balance between supply and demand curves. Without proper software support to coordinate amongst them, the entire objective of communications would collapse.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">It has been conspicuously noticed that warehouses lose out on a lot of useful time and resources in optimizing the first-mile movement. In most cases, these actions bear no fruit and end up in smoke if a proper inventory management system is not there to provide a buttress. The chaos in most cases results out of the lack of knowledge about the product’s unavailability and the exact location of the products. Subsequently, the warehouse workers hit panic mode, run helter-skelter and thus end up doing something that Shakespeare would have called, “Full of sound and fury/Signifying nothing”. This nothingness of disruption can be faithfully avoided with an efficient inventory management system.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">&nbsp;The Things One Must Ensure before Implementing Inventory Management System</span></p><span style="font-size:20px;"></span><ol start="1"><span style="font-size:20px;"></span><li style="text-align:left;"><span style="font-size:20px;">Identify the Most Suitable Technique: There are several inventory management techniques available in the logistics vertical. Some of them include ABC inventory, FEFO, FIFO, LIFO techniques etcetera. One of the very first and foremost things that a warehouse must do is that out of the pool of methods at their disposal they must choose the one that cuts the coat according to the cloth. The warehouse must consider what kind of products they are dealing with and the features that they have. In accordance with the product dynamics, the most appropriate inventory management technique is chosen so that the warehouse space is optimized and zero wastage is ensured.</span></li><li style="text-align:left;"><span style="font-size:20px;">Integration: The whole objective of having a centralized inventory management system gets ruptured if there is no proper format of integration. In order to gain better visibility into the products’ supply chain and to offer seamlessness and the same degree of effectiveness across the supply chain, integration with other solutions to get an overarching view over the supply chain becomes a very important factor. Companies that wish to dabble into inventory management must look into this factor.</span></li><span style="font-size:20px;"></span><li style="text-align:left;"><span style="font-size:20px;">Set Up a Proper SOP: Standard operating procedure which is known by its abbreviation SOP, is the properly documented step-by-step instructions that help workers carry out operations. Whatever is done in implementing or operating the system must be duly documented so that it may function as a reference point for the future. Once the SOP is built up, it can be referred to and adhered to strictly to attain optimization.</span></li><span style="font-size:20px;"></span><li style="text-align:left;"><span style="font-size:20px;">Know the Stock Levels: The most important thing to consider before a suitable inventory management system is implemented is that companies know their stock levels in and out. The details of the stock, including their features, their demand, and sales velocity should be under the grasp of the companies so that all their future actions are based on that. Furthermore, each company must have its threshold limits so that as soon as the stock reaches certain limits, the inventory management system informs the warehouse that the stock needs to be replenished.</span></li><span style="font-size:20px;"></span><li style="text-align:left;"><span style="font-size:20px;">Staff Training: Human force is the best asset of any company. If properly trained and utilized, they can bring better results than the companies can even expect. Thus it bears upon every company that before they implement anything new, they must duly train their staff about the new design, methodology, technology et al. They must be brought in to consensus that they follow the SOPs. With the proper training and monitoring, the warehouse’s workforce can yield tremendously profitable results without much scope of wastage in time and money.</span></li><span style="font-size:20px;"></span><li style="text-align:left;"><span style="font-size:20px;">Re-think the Warehouse Layout: One major concern that is sadly often neglected is the warehouse layout or design. The warehouse is an expensive space and every square inch of it must be utilized to its hilt. It must also be kept in mind that products are not huddled together or kept in such a way that it may evoke confusion among pickers. Sometimes, it is also judicious that the warehouse space is vertically increased to accommodate the increased flow of products. At others, the length of the aisle space needs to be considered before digital application so that warehouse equipment can do their work without any hint of obstruction. The design needs to be based on the type of warehouse, the kind of products it harbors, and its tools. The layout must be reviewed at fixed intervals so that it remains updated with the upgraded technological advancements and methods.</span></li><span style="font-size:20px;"></span><li style="text-align:left;"><span style="font-size:20px;">Have Actionable KPIs: The success of any new enterprise is gauged against some yardsticks. The parameters that are set against the inventory system operations are Key Performance Indicators or KPIs. Every company must set up a solid KPI to judge the performance of their investment and to track how the solutions are faring. Without a proper set of KPIs, the whole venture takes the form of a lost ship that doesn’t know where to sail.</span></li><span style="font-size:20px;"></span></ol><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Concluding Ideas</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Warehouse automation or initiating a new solution in the fabric of the system is a tiresome task. Apart from looking over the financial pros and cons of it, the above-mentioned factors indeed need to be looked into before taking the leap. Otherwise, a whimsical decision may lead to financial drainage rather than securing a vantage point. However, once all the internal and external factors are judged even-handedly, WMS or inventory management system must be chosen very wisely. <a href="/#rattusapps Home Page" title="Only a carefully cultivated solution like that of Rattusapps can yield fruit that would be of greater use. With decades of expertise and years of research, the system has been developed by the Rattusapps team and it can ensure a handsome ROI in the long haul. Hence one must choose judiciously to stay abreast." rel="">Only a carefully cultivated solution like that of Rattusapps can yield fruit that would be of greater use. With decades of expertise and years of research, the system has been developed by the Rattusapps team and it can ensure a handsome ROI in the long haul. Hence one must choose judiciously to stay abreast.</a></span></p><span style="font-size:20px;"></span><p style="text-align:left;">&nbsp;</p></div></div></div>
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</div></div></div></div></div></div> ]]></content:encoded><pubDate>Mon, 20 Sep 2021 17:08:17 +0530</pubDate></item><item><title><![CDATA[The Pitfalls of Traditional Warehouses]]></title><link>https://www.rattusapps.com/blogs/post/traditionalwarehouse</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.comhttps://images.unsplash.com/photo-1601598852806-524f0060508e?crop=entropy&amp;cs=tinysrgb&amp;fit=max&amp;fm=jpg&amp;ixid=Mnw0NTc5N3wwfDF8c2VhcmNofDEwfHx3YXJlaG91c2V8ZW58MHx8fHwxNjMwNjY2MzQ3&amp;ixlib=rb-1.2.1&amp;q=80&amp;w=1080"/>The recent boom of the e-commerce sector has propelled warehousing to the centre stage. It has exposed the loopholes that existed within the industry's fabric and perpetuated the need for digital transformation.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_MxmXZV-XSEyAvWKvGlLSAQ" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_LdjB2936SQ6W9kvbnF6ghA" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_dV8FfrdmThu_gDTXKR776g" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_SKoigYvVTyaIDBOLEsDWOA" data-element-type="heading" class="zpelement zpelem-heading "><style></style><h2
 class="zpheading zpheading-align-center " data-editor="true"><span style="color:inherit;">The recent boom of the e-commerce sector has propelled warehousing to the centre stage. It has exposed the loopholes that existed within the industry's fabric and perpetuated the need for digital transformation. The following article tries to throw light on these shortcomings ang how they can be overcome with the help of tech-enabled support systems.</span></h2></div>
<div data-element-id="elm_CqOvg5ASRdORuV0Wb14AjA" data-element-type="text" class="zpelement zpelem-text "><style> [data-element-id="elm_CqOvg5ASRdORuV0Wb14AjA"].zpelem-text { border-radius:1px; } </style><div class="zptext zptext-align-center " data-editor="true"><div style="color:inherit;"><div style="color:inherit;"><p style="text-align:left;"><span style="font-size:20px;">With the exponential rise of the e-commerce platforms in recent years, the importance of warehouses has taken the centre stage in the supply chain network. From a layman’s perspective, a warehouse is nothing but a space where products and raw materials are stored before they are finally dispatched to manufacturers or consumers. However, those who are insiders in the industry know how warehouse is that significant cog in the wheel of the supply chain that keeps the balls rolling. Unless there is an optimized, efficient warehouse at the helm, the whole process of manufacturing and distribution would receive flak. The whole supply chain is dependent on the efficacy of warehouse that demands special attention in the 21st century.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Since the sales velocity and the operational complexity have increased and multiple layers have been added to the supply chain network, warehouses across the world have gone for a digital overhauling. Warehouse management systems that monitor the end-to-end operations of warehouses, coupled with measures taken in favor of automation have changed the face of warehousing for good. However, there are managers who are either still cynical or nonchalant about strengthening their operations. This is mainly because either their business is too small to afford the digital boon or they are skeptical about the expenses they would incur. It must be noted that the fear of expenditure is nothing but a myth as properly implemented digital transformation always leads to handsome ROI in the due course of time and because of that even the small and medium business organizations are also taking the baton forward. Hence, in this article, we would try to highlight the limitations that a traditional warehouse would have that can be easily overcome with the sensible adaptation of digitalization.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">1.&nbsp; Accidents and Mishaps: Warehousing is a heavily labor-intensive process. A lot of workers serve the warehouse floor and they are susceptible to accidents. They need to handle items of various sizes in copious amounts. If they handle it manually, a lot of physical strain occurs that can dwindle their productivity. Additionally, the mental strain of recalling the exact locations of all items and pick-paths and accomplishing multiple targets in a stipulated deadline can be strenuous mentally. Moreover, improper handling of forklifts can be disastrous for the workers and can lead to fatal injuries. Warehouses that resort to automation processes employ AI/ML that can perform plenty of tasks at a greater speed with little or no human intervention, causing little threat of unfortunate occurrences.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">2.&nbsp; Problem of Space: Warehouse is an expensive space and every inch of it counts. Since traditional warehousing is intensely manned, a lot of errors can crop up in the course of operations. One of them is faulty space utilization. Due to the miscalculations on the part of the executives, many times items are stashed wrongly which leads to stockpiling at one place and stock-out at another. Warehouse management system is a software solution that efficiently deals with this problem of space and helps in the seamlessness of operations.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">3.&nbsp; Wastage of Time: Traditional warehouses do not leverage resources and picking options optimally. Resultantly executives run extra distance empty-handed and a lot of fallow time creeps into operations. Warehouse management system generates the most useful pick-path for the workers and introduces various picking options like wave picking and batch picking. Additionally, through features such as task-interleaving, various operations are yoked together so that optimum results can be achieved. Workers just have to follow the instructions given by WMS and it frees them from the hassle of registering all the routes and locations mentally. The operational time that is freed up can be sensibly utilized in other constructive work such as getting trained and upgraded. Traditional warehouses with human planners have a tough time routing and re-routing paths that get completely eliminated in tech-savvy distribution centres.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">4.&nbsp; The Rut of Documentation: Warehousing is a process that entails a lot of documentation. Most of these documents are manually registered and maintained. This huge pile of documents can easily get misplaced or can be manhandled. The misplacement can not only lead to delays and demurrage, but also pilferage that can incur huge losses for the companies. Again a lot of useful time and resources get grossly wasted in locating the exact documents from the heaps of papers. Furthermore, an overt dependence on paper-based work can be detrimental to the sustainability missions of the companies. And it is a proven fact that the organizations that have clear eco-friendly objectives earn goodwill in the contemporary markets.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">5.&nbsp; Issues Related to Scanning: Most of the traditional warehouses do not have scanners to single out items and that can cost workers a lot of mental and physical strain. Even those warehouses that have barcode scanning systems harbor their own set of problems. Barcode scanners cannot scan items that are placed at a particular distance or have any other object hindering their view. Moreover, these scanners cannot scan multiple items at the same time and takes a lot of time in scanning all the consignments collectively. This wastage of precious working hours can be eradicated entirely with the smart application of Radio Frequency Identification Devices.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">6.&nbsp; Inventory Inaccuracy: The single biggest problem that traditional warehouses face is the complications that arise out of inaccuracy in knowing inventory level. Without a thorough grasp over the level of stock that a warehouse has, overstocking and stock-out are extremely common. In such scenarios, warehouse managers do not have a proper idea when their shelves would need replenishment. Concurrently, purchase orders are not served timely and then shelves go empty for days causing disruptive tremors across the entire supply chain. Moreover, without proper adherence to FEFO, FIFO rules, fast-moving products can get damaged. All such traditional warehouses conduct the annual audits of stocks manually and that causes shut down for a few days. However, in smart warehouses with efficacious inventory management systems, cycle counts are conducted at an intermittent period and that too simultaneously with the everyday operations, without causing breakage in the productive timeframe. </span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">7.&nbsp; J.I.T and Cross-Docking: This point can also be clubbed with the compromised warehouse spaces. E-commerce platforms have empowered consumers in such a way that they prefer same-day delivery or promptness in delivery to a greater length. Modern warehousing methodologies of just-in-time delivery or cross-docking completely corroborate to the efficiency in dealing with warehouse spaces. Without a competent workforce enabled by technology, this magnitude of proficiency would always remain elusive.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">8.&nbsp; Forecast and Analytics: One prime feature that WMS-enabled modern warehouses provide and traditional paper-based warehouses don’t is the privilege of business analytics. Business analytics is a powerful set of tools that analyses business trends in predictive and descriptive ways. These methods are extremely fruitful in presenting a strong business case. Additionally, they present a tentative forecast of the future trends that can help businesses stay afloat in times of disruptions and renders resilience to the fabric of the enterprise. This is an especially practical aspect of warehousing where customer demands have become exceedingly volatile and disruptions, both seasonal and unprecedented, have become the order of the day. The post-COVID scenario of uncertainty has cemented the need for formidable data analytics. In the traditional warehouses, where there is no scope of data curation, BI does not even exist in the whole purview. On the other hand, WMS stores individual data pertaining to manufacturers, sellers, product details, locations, shippers, and all the necessary stakeholders that create a huge pool of data that can be utilized to its hilt.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">9.&nbsp; Lack of Transparency: Traditional warehouses do not offer end-to-end visibility into their operations due to the lack of technical expertise. But in the modern day and age, stakeholders need complete transparency in the entire distribution cycle and thorough knowledge on the statuses of their consignment. The zilch of it takes away the reliability and credibility of the warehouses. Not only does WMS fulfills this age-appropriate need, but with the help of AR/VR tools, multiple parties would also be able to go through the entire process in the days to come.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">This discussion attempts to prove how traditional warehouses have started losing their sheen in the light of digital transformation and recurrent disruptions. Though a digital revamp may seem to burn a hole in the pocket, it is an extremely important and even a necessary facet of the modern supply chain. With the resurgent importance of warehousing operations, one would definitely not afford to lose sight of profitability. Spending on WMS, AI/ML, WCS etcetera are good investments. They reap the fruit of labor consistently and in their own sweet time. Thus, it is time to shrug off the slumber of indifference and adapt to the changes to keep up with the pace of time. Otherwise, obsolescence and redundancy loom large over businesses.</span></p></div></div></div>
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</div></div></div></div></div></div> ]]></content:encoded><pubDate>Fri, 03 Sep 2021 16:26:48 +0530</pubDate></item><item><title><![CDATA[11 Benefits that Warehouse Management System Can Reap]]></title><link>https://www.rattusapps.com/blogs/post/11benefitsofwms</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.comhttps://images.unsplash.com/photo-1587293852726-70cdb56c2866?crop=entropy&amp;cs=tinysrgb&amp;fit=max&amp;fm=jpg&amp;ixid=Mnw0NTc5N3wwfDF8c2VhcmNofDN8fHdhcmVob3VzZXxlbnwwfHx8fDE2MzAzODgxMDc&amp;ixlib=rb-1.2.1&amp;q=80&amp;w=1080"/>Warehouse management system has taken the logistics world by storm. Due to the excellence in service that it offers and the manifold benefits it reaps for a company, WMS has become the sine qua non in streamlining supply chain operations. Its impacts are far-reaching as well.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_osSVbsx5RyGnhpZl2eHGdg" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_uxoKgvyoSqu6XJ6PRoUI3Q" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_dGU2rthcQ7S7WrF25VMDeA" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_lENRNQTKTvmRs14H8c-mgg" data-element-type="heading" class="zpelement zpelem-heading "><style></style><h2
 class="zpheading zpheading-align-center " data-editor="true"><div style="color:inherit;"><p>WMS proves to be efficacious in all the operational process of a distribution center, right from receiving consignment to shipping and everything in between. The efficacy of WMS is far-reaching. Not only does it streamline operations, but it also reduces overhead expenses, manages inventory accurately, eliminates man-made errors, stores data for analytical usage, strengthens customer relationship and eventually renders agility and resilience to the enterprises.</p></div></h2></div>
<div data-element-id="elm_MBGtEEEPSjys69uY-x0S_Q" data-element-type="text" class="zpelement zpelem-text "><style></style><div class="zptext zptext-align-center " data-editor="true"><div style="color:inherit;"><div style="color:inherit;"><p style="text-align:left;"><span style="font-size:20px;">In the day and age of competitive market where e-commerce has burgeoned exponentially and same-day-delivery, just-in-time deliveries are being preferred by customers, the importance of warehousing is felt like never before. With the financial world’s gazes having shifted prominently to the supply chain industry and logistics sector having been considered as an imperative instrument in keeping the world running even amidst unprecedented disruptions, efficiently managed warehouses have taken the center stage. Resultantly, warehouse management system or WMS, as it is called has gained the impetus that it duly deserved. Initially, a software solution to optimize the operations of the larger distribution centers, WMS is now functional in the businesses of small and medium degrees.&nbsp;</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">WMS proves to be efficacious in all the operational processes of a distribution center, right from receiving consignment to shipping and everything in between. The efficacy of WMS is far-reaching. Not only does it streamline operations, but it also reduces overhead expenses, manages inventory accurately, eliminates man-made errors, stores data for analytical usage, strengthens customer relationship and eventually renders agility and resilience to the enterprises.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">With WMS, warehousing becomes such a transparent process that every single stakeholder receives real-time updates of the location of their items, making tracking and tracing much easier jobs. With a lot of superfluous operation operations having gotten ridden, warehouse executives get a lot of time at their disposal to engage themselves in other productive works such as getting trained and upgrading themselves. Moreover, apart from controlling the entire gamut of warehouse actions, WMS offers its users a centralized interface which gives ease of usage and a cohesive perspective of all the complex operations going in tandem.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">WMS and Inbound/Outbound Logistics</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">To understand the significance of warehousing in its most basic level, we can say that warehouse seamlessly acts as the medium of the process through which raw materials are turned into products and products are distributed across the grids. The stronger the warehouse is the prompter is the process. Warehouse operations are primarily divided into two types: inbound logistics and outbound logistics.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Inbound logistics is the chain of operations that bring purchased materials to the businesses. The very first step in inbound logistics is purchasing. Inventory management system, which is an inessential feature of WMS, proves to be extremely beneficial in streamlining this process. As soon as the inventory of the warehouse reaches a certain level, it notifies the partners so that stock-out is avoided and replenishment takes place as soon as possible. Once purchase order is automatically issued and the consignments arrive, they are scanned with the help of advanced devices and the entire range of data related to them is stored in a singular location. Once the consignments arrive, WMS directs the warehouse stuff to store them at proper places through various put-away and slotting techniques. This not only helps in bringing accuracy and promptness to the operations, but also unearths opportunities of optimum storage utilization.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Outbound logistics, on the other hand, comprises of processes that bring finished goods to the consumers. In this network of operations, maximum scopes of mistakes are to be found in the picking process. WMS provides the warehouse stuff the most efficient pick-path and picking guidelines so that correct product in its best quality reaches the end customers. While packing the goods, all the labels can be printed directly with the help of the information that has been stored by the RFID scanners so that minimum human intervention is sought.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Benefits of Using Warehouse Management System</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Apart from and along with all the ways that WMS facilitates the movement of freight within and without the warehouse, there are certain other groundbreaking means which has established WMS as the go-to application in the domain of modern logistics.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">1.&nbsp; Cloud-based Application: Most of the warehouses opt for cloud-based warehouse management system that can be accessed anytime and from anywhere. Due to this ease of access and flexibility it offers, all the parties involved can be on the same page when it comes to info sharing.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">2.&nbsp; Scalability: Warehouse management systems frequently need upgrades to fit the need of the hour. WMS providers, most of whom are external vendors are always in touch with market trends and take the matters of upkeeps in their hands, thereby freeing the warehouse of a cumbersome job.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">3.&nbsp; Reduced Paperwork: One very distressing aspect of traditional warehousing is the truckloads of papers that go into the operations. The huge barrage of paperwork not only creates confusion in a moment of haste, but also misplacement and mismanagement leads to utter chaos and financial loss. Moreover, with the rest of the world partaking in green initiatives, plethora of paperwork can cause hindrances by the warehouses. WMS entirely digitalizes the operations and greatly reduces paper-based documentations.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">4.&nbsp; Reduces Cost: WMS is particularly effective in reducing the operational overhead cost. By automating a great deal of operations, the labor cost can be conspicuously reduced. Furthermore, by streamlining the processes, errors that could have been induced by human beings are curtailed. With a particular eye into inventory management, unwanted phenomenon like pilferage, stock-out, overstocking can be reduced. And thus, by bringing the errors down and amplifying security, loss and cost can be put under check.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">5.&nbsp; Transparency: WMS provides its users and customers with greater magnitude of transparency. All the actions that start with receipt of items at the warehouse to shipment for outbound distribution come under the ambit of real-time visibility. With the precise location and status of the goods known to the warehouse stuff, accurate information can be percolated to the carriers, the bottom-line distributors and the end-customers.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">6.&nbsp; Accuracy in Inventory: Inventory accuracy is a major deal in warehousing. Without the distribution center’s proper knowledge of its inventory, a lot of financial losses can occur. The best way to keep a tab on the stock is auditing. However, the annual inventory counts can be tedious affairs that can result in temporary shutdown. With WMS at the helm of warehouse, regular cycle counts are possible that can not only furnish accurate information, but also can be performed without causing a halt to the business.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">7.&nbsp; Data Collection: Having all the necessary information about the products, including the seller details and their movements, warehouses can form insightful perspectives into the trends of the market and demand of the products. With stipulated KPIs as objectives, operations can be measured against the metrics and conclusions can be drawn. With an automated and optimized workspace and analytical features, the details can be transformed into actionable data and that can be utilized in striking future business deals.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">8.&nbsp; Customer Satisfaction: With the better performance from the side of the DC, rendered by an effective WMS, products and services reach customers quicker and they are also notified of their goods’ statuses. Hence, the companies that apply WMS are bound to have happy customers who would have a better return value.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">9.&nbsp; Streamlining Labor: WMS comes with features that can facilitate actions like cross-docking. Furthermore, by generating the most effective pick-paths, WMS leverages resources optimally so that the workforce on the ground can achieve maximum targets through minimum efforts and much of operational time is not wasted. Task-Interleaving, wave picking, batch picking and other such novel operational methods yoke time and resources together for better result in terms of productivity, reducing errors and killing fallow time.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">10.&nbsp; Effective Bin Management: WMS can prove to be extremely helpful in the process of storage of products. With the accurate knowledge of cubic capacity, slot locations and the features of product profile, items can be stored in such a way that the expensive warehouse space can be utilized optimally.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">11.&nbsp; Reduces Issues Related to Scanning: Most of the warehouse management systems come with the added feature of RFID scanning. While regular scanning systems have many limitations and the feature of it being a hand-held device can waste a lot of operational time, the radio-frequency identification devices are worthwhile innovations that can furnish and store product details, mitigating scopes of errors.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">How to Choose WMS?</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">While opting for the best-suited system for warehouse, one must keep in mind the needs of the enterprise and the size of the business. Thus a proper homework in the form of peer review must be carried out. WMS implementation can be an expensive process that can make customers flinch from resorting to it, though it gives a solid return-on-investment in the longer haul. Thus warehouse executives must attend a lot of workshops and should make their stuff undergo a lot of training before taking the plunge, lest the investment should not turn out to be a damp squib. Many-a-times it is seen that the features that are offered by the vendors meet the needs of the customers but certain things needed by them are not to be found in any of the solutions. So the warehouse owners must ask themselves if they would walk the path of developing an enterprise-sized, on-premise system or should it customize the existing system.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Questions to Be Asked</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Once the warehouse owners are fixated on implementing WMS, they must zero in on certain necessary questions that must be posed before the WMS vendors, such as:</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; What is the cost of the installation process?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; What are the equipment and added support that the warehouse must extend from their side?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; How is the system going to add value to its existing operations?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; How long will it take to get visible ROI?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; What are the costs and scopes of adapting the system for better scalability?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; How can the vendor ensure data security?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; How easy would the system be for all the warehouse employees to use?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; Questions related to user license</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">All these and more must be asked so that all the doubts and qualms are suitably addressed and no apprehensions are at play before or during the implementation.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">In Conclusion…</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">The digital overhaul in the recent past has changed the world as well as the supply chain for good and software solutions like warehouse management system have taken the operations a few notches higher. To keep up with the pace, warehouse owners must resort to the transformative measures. Therefore, with all the critical questions and significant issues at the fore of the mind, business firms should go all out in looking for the most suitable solution in accordance with their needs and enjoy the fruits of the merit they have reaped.</span></p></div></div></div>
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</div></div></div></div></div></div> ]]></content:encoded><pubDate>Tue, 31 Aug 2021 11:17:56 +0530</pubDate></item><item><title><![CDATA[Green Supply Chain: Necessity of Sustainability]]></title><link>https://www.rattusapps.com/blogs/post/greensupplychain</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.comhttps://images.unsplash.com/photo-1518704618243-b719e5d5f2b8?crop=entropy&amp;cs=tinysrgb&amp;fit=max&amp;fm=jpg&amp;ixid=Mnw0NTc5N3wwfDF8c2VhcmNofDR8fGVjby1mcmllbmRseSUyMG1hbnVmYWN0dXJpbmd8ZW58MHx8fHwxNjI5Njk1NjYx&amp;ixlib=rb-1.2.1&amp;q=80&amp;w=1080"/>Green supply chain is no more a generous initiative for some of the top corporate houses. More than just being a CSR objective of reducing harmful impacts of industrial activities it has become a means of boosting up business performance for sustaining the environment as well as the companies.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_L6jzmjLxR5KfRwGbBLWgzw" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_CG-c-jHjQEqk2Px-OwSqOQ" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_l1n1I8lrQIKYOkTI1on8tw" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_iVL146R-T1WRAq-Viux_EQ" data-element-type="heading" class="zpelement zpelem-heading "><style> [data-element-id="elm_iVL146R-T1WRAq-Viux_EQ"].zpelem-heading { border-radius:1px; } </style><h2
 class="zpheading zpheading-align-center " data-editor="true"><span style="color:inherit;">Green supply chain is no more a generous initiative for some of the top corporate houses. More than just being a motto of corporate social responsibility of reducing harmful impacts of industrial activities it has become a means of boosting up business performance for sustaining the environment as well as the companies.</span></h2></div>
<div data-element-id="elm_p-s5vUnjRZ6tXVIhzoDQJw" data-element-type="text" class="zpelement zpelem-text "><style></style><div class="zptext zptext-align-center " data-editor="true"><div style="color:inherit;"><div style="color:inherit;"><p style="text-align:left;"><span style="font-size:18px;">One of the most important positive changes that have come into being in the collective consciousness of people in the 21<sup>st</sup> century is the re-awakening of environmental concerns. Riding atop this surge, comes awareness into the ecological hazards and the ramifications of it. While conservation of environment is the onus of every single individual on the surface on the planet, it is the industrial sector and especially the supply chain industry that must rise to the occasion. For a very long period of time, manufacturing industry has been indicted of leaving maximum carbon footprints. It is now their responsibility to bring it down and at the same time strike a balance between burgeoning demand and consequent, seamless supply.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">In Shambles…</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">These are the days of cutting-edge competitiveness when supply chain models have become multi-tier with the multinational giants depending on layers of suppliers in order to get their work done. While these MNCs themselves try to comply with the conservational norms, it becomes extremely difficult for them to keep a tab on their lower-rung suppliers and stakeholders and monitor how they are adhering themselves to the conservational protocols as the network is far too complex and far too spread out. Ironically, the stakeholders are most of the times small entities who do not harbor proper knowledge and guidance pertaining to this grave concern and they breach the environmental protocols in order to meet the deadlines set by their partners in the higher rungs. Thus it is not only the need of the hour to set up a green supply chain but also to give it a form of green supply chain network where the lower-rung stakeholders are given proper guidance by the bigger companies and are monitored and taken care by them and are given incentives for bringing about change.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">The Idea Behind</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">Green supply chain refers to all the techniques, methods, ideas that can be harnessed in order to embed sustainability goals into the entire gamut off supply chain. While the end goal of this venture is to reduce pollution and waste, to encourage usage of eco-friendly products and services and better operational and end-of-life product management, this can prove to be extremely beneficial in terms of profitability. Not only does the environmental metrics of companies give a positive thrust to their images but also with the help of low-cost, reusable, recyclable materials and end-products, the overhead expenses can also be brought down that can result in a staunch customer loyalty and higher profit margins. Thus by integrating sustainable models in supply chain and by judicious selection of design, operation, distribution, suppliers, raw materials and reverse logistics modes, tremendous amount of value is entrusted upon supply chain industry and the whole idea behind it can fizzle out if the processes are not streamlined or supported by each and every player in the game. Environmental principles are applied across the entire order cycle including assemblage, procurement of raw materials, re-engineering tools to suit the requisites etcetera. Moreover, in sync with the idea of reducing fossil fuel depletion, transportation systems are re-modeled to accommodate bio-fuels.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">The Fact-of-the-Matter</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">Green supply chain models have come into existence especially due to the intervention and regulations imposed by the governments. Numerous trade laws have been passed and there are nations where stringent vigilance is kept so as to keep environmental degradation in check. The restrictive measures can go to the extent of banning the production of products that pose threat to the environment in the very manufacturing level. Not only is it the government, but also the customers have also woken up to the fact that harmful impacts on ecology can result in extinction. With the barrage of media coverage, institutional stewardship and mass campaigning, environmental concerns have been indoctrinated into the gentry in such a way that any company that does not follow the norms can face severe brickbats in terms of reputation. It is exactly this pressure from the regulatory bodies and end-users that propelled the supply chain leaders mull over the possibility of revamping the domain end-to-end. Resultantly, they have encouraged their employees to adapt themselves to green practices for not only environmental but their own sustainable business model. This awareness percolates to the chain of suppliers constituting the green supply chain network. It must also be noted here that competitiveness in upholding an organizational image as an envoy of change is also a key factor in implementing the radical change in the system. With the society’s increasing awareness of the impacts of industrial activities, green supply chain and resource planning have come to see the light of the day.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">Green Purchasing, Green Management</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">One of the most important factors embedded deeply in the environmental principles of supply chain is green purchasing. With the noble objective of reducing waste and sensibly utilizing the existing resources to their hilt, green purchasing delves into procurement of raw materials which are reusable and recyclable. Consequently, at the end of the products’ life cycle, with an astute application of end-of-life management the components of the defunct products are leveraged as raw materials. Not only does it help operation performance getting skyrocketed but also curtails the procurement and manufacturing cost and thereby giving impetus to the profitability and productivity.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">Coupled with the objectives of green purchasing, green management of manufacturing and marketing also boost efficiency, improve environmental compliance and help in carrying out greater social responsibilities. This can be achieved through a careful process of planning, packaging, producing and promoting products in the most eco-friendly ways and properties possible. </span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">Sensibility in Transportation</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">The distribution phase of the supply chain is a major adjunct in the whole process. Once the manufacturing is done using green resources, quality is ensured and cost is mitigated, lean logistical models in transportation and warehousing become decisive aspects of cost-controlling and in the goal of strictly complying with the environmental principles. Usage of bio-fuels render tremendous amount of help in preserving biomass and in bringing down carbon emission. <a href="/blogs#Transportation Management System" title="Transportation management systems" rel="">Transportation management systems</a> are extremely helpful tools that stop conveyances running extra-mile and regulating the last-mile delivery so that maximum efficacy is extracted with minimum errors and cost.</span></p><p style="text-align:left;"><br></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">Green Warehouse</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">&nbsp;When it comes to warehousing, it is an oft-neglected cog in the wheel of green logistics. Most often do we get to see how the errors and delays in the warehouses driven by hazardous documentation can result in wastage and non-compliance to ecological norms. The solution lies in implementing a robust <a href="/blogs#Warehouse Management System" title="warehouse management system that automates the distribution centres and gets rid of the piles of paperwork. With the help of an efficient pick-path management, inventory management and RFID/barcode scanning system" rel="">warehouse management system that automates the distribution centres and gets rid of the piles of paperwork. With the help of an efficient pick-path management, inventory management and RFID/barcode scanning system</a>s, warehouses can eliminate the extra cost that gets entailed and do their own bit by contributing to the sustainability goals.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">Reverse Logistics</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;"><a href="/blogs#Reverse Logistics" title="Reverse logistics" rel="">Reverse logistics</a> and after-sale services are those functions that can be tapped in very intelligently in order to promote customer association and to procure raw materials at the end of the products’ life cycles. Instead of simply doing away with the products, they can be brought back, can be re-used and value can be added to scraps if reverse logistics is a strong contention of the logistical chain.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">In Conclusion…</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><span style="font-size:18px;"></span><p style="text-align:left;"><span style="font-size:18px;">Green supply chain is not only a generous initiative undertaken by companies that are sensibly awake or are willing to undergo an image overhaul as a part of marketing tactics. The respect that the companies earn and the cost efficiency that they strike have become so imperative in this modern competence-driven market that it is a mission to be undertaken by all and sundry. The question is of sustenance, of nature, of economy, of the industry and eventually and inevitably of the companies themselves. They must yoke the green initiatives with their operational models, do whatsoever is needed to attain that and redo whichever silo they are lagging in because unless there is sustainability within and without, what purpose does ideas serve?</span></p></div></div></div>
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</div></div></div></div></div></div> ]]></content:encoded><pubDate>Mon, 23 Aug 2021 10:51:21 +0530</pubDate></item><item><title><![CDATA[Everything that You Needed to Know About Warehouse Control System]]></title><link>https://www.rattusapps.com/blogs/post/warehousecontrolsystem</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.comhttps://images.unsplash.com/photo-1586528116311-ad8dd3c8310d?crop=entropy&amp;cs=tinysrgb&amp;fit=max&amp;fm=jpg&amp;ixid=Mnw0NTc5N3wwfDF8c2VhcmNofDExfHx3YXJlaG91c2V8ZW58MHx8fHwxNjI5MTc4NzI2&amp;ixlib=rb-1.2.1&amp;q=80&amp;w=1080"/>Warehouse Control System, coupled with warehouse management system is a force to reckon with. While WMS looks after the overall operation within the distribution centre, WCS manages and gives directives to the automated material handling equipment.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_tJ4m_owvSxqmnP-ZY1rMSA" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_rTA_BnOBRLa_Dlf19bJdhg" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_3kcy_wf7RLClhB5r2GX8Iw" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_9iM3tlAuRyGGbM21-Lq82A" data-element-type="heading" class="zpelement zpelem-heading "><style></style><h2
 class="zpheading zpheading-align-center " data-editor="true"><span style="color:inherit;">Warehouse Control System, coupled with warehouse management system is a force to reckon with. While WMS looks after the overall operation within the distribution centres, WCS manages and gives directives to the automated material handling equipment.</span></h2></div>
<div data-element-id="elm_ACT61v9XTL6ou-KZoFtftg" data-element-type="text" class="zpelement zpelem-text "><style></style><div class="zptext zptext-align-center " data-editor="true"><p style="text-align:left;"><span style="font-size:18px;">With the evolving face of technology, supply chain industry is also changing its features and dynamics. Greater stress is being laid on automation and it is being expected that within a few decades, the entire gamut of supply chain would be fully automated. This change is particularly conspicuous in the process of warehousing where the facility owners have largely implemented material handling automation systems to meet the customer demands of quick delivery and <a href="/blogs#Visibility" title="end-to-end visibility" target="_blank" rel="">end-to-end visibility</a>. In tandem with the rapidly changing face of warehousing, warehouse control system or WCS has also come into existence to render an additional layer of software support to the logistical operations.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">What is WCS?</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">WCS is a software application that integrates with warehouse management system or <a href="/#Warehouse Management System" title="WMS" target="_blank" rel="">WMS</a> to orchestrate warehouse functions so that the day-to-day operations run smoothly within the distribution centre. WCS manages and gives directives to the automated material handling equipment. This may range from simple tools such as conveyors or carousals to complex systems such as <a href="/blogs#Warehouse Automation" title="automated storage and retrieval system (AS/RS), pick-to-light systems, goods-to-persons systems, sorters, palletizing/depalletizing modules." rel="">automated storage and retrieval system (AS/RS), pick-to-light systems, goods-to-persons systems, sorters, palletizing/depalletizing modules.</a></span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">How is WCS different from WMS?</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">WMS is a proven software support that manages inventory flow across the warehouse an assigns work to workers and orchestrates the entire flow of work starting with generating ASN and receiving to picking and loading. However, WMS does not operate the units of equipment in the facility centres. WMS needs an additional buttress in the form of WCS to underpin the end goal of optimizing warehousing experience. WCS provides the equipment operators with an optimized route or pick-path so that the resources are efficiently dealt with and their utility is maximized.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">Functions of WCS</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">1.&nbsp; Exchange data with legacy system or WMS to help and run the warehousing functions smoothly.</span></p><p style="text-align:left;"><span style="font-size:18px;">2.&nbsp; Assigning the most useful and optimized route to the equipment controllers</span></p><p style="text-align:left;"><span style="font-size:18px;">3.&nbsp; Managing, controlling, monitoring the automated systems</span></p><p style="text-align:left;"><span style="font-size:18px;">4.&nbsp; Seamless coordination across various material handling sub-systems.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">Advantages of WCS</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">1.&nbsp; Optimized management of resources.</span></p><p style="text-align:left;"><span style="font-size:18px;">2.&nbsp; Determination of the most efficient routing within the warehouse.</span></p><p style="text-align:left;"><span style="font-size:18px;">3.&nbsp; Storage optimization.</span></p><p style="text-align:left;"><span style="font-size:18px;">4.&nbsp; Maximizing the efficacy of the material handling systems.</span></p><p style="text-align:left;"><span style="font-size:18px;">5.&nbsp; Increased efficiency of the warehouse associates.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p><span style="color:inherit;font-size:18px;"></span></p><p style="text-align:left;"><span style="font-size:18px;">WCS is designed in such a way that it is not data-heavy. Therefore it can operate smoothly and renders nimbleness to the warehouse operations. In this era of digitization, give your business the added touch of automation that it truly deserves. Implement WCS within your facility and see the efficiency and capacity of your DC getting maximized and optimized and ROI getting handsomely yielded.</span></p></div>
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</div></div></div></div></div></div> ]]></content:encoded><pubDate>Tue, 17 Aug 2021 11:16:47 +0530</pubDate></item><item><title><![CDATA[Tread Softly: Warehouse Automation and the Pitfalls Entailed]]></title><link>https://www.rattusapps.com/blogs/post/warehouseautomation</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.comhttps://images.unsplash.com/photo-1584275370375-5bd84e90af87?crop=entropy&amp;cs=tinysrgb&amp;fit=max&amp;fm=jpg&amp;ixid=Mnw0NTc5N3wwfDF8c2VhcmNofDU1fHxyb2JvdGljcyUyMGluJTIwd2FyZWhvdXNlfGVufDB8fHx8MTYyMDc0NjIyOQ&amp;ixlib=rb-1.2.1&amp;q=80&amp;w=1080"/>As the eponymous term goes, warehouse automation refers to the inclusion of machine, software, AI and all other ancillary technology in the corpus of the warehouse to reduce human involvement and errors and amp up efficiency and productivity]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_O1vl1stVQCuxbPQ2svF7_g" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_WuKw-CraSqKr7daAzDX7Hw" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_roaLtbMiQUqcZPwvrpL2lw" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_Wz2i_EUaNAo_dOMijt08fQ" data-element-type="text" class="zpelement zpelem-text "><style> [data-element-id="elm_Wz2i_EUaNAo_dOMijt08fQ"].zpelem-text { border-radius:1px; } </style><div class="zptext zptext-align-left " data-editor="true"><p style="text-align:justify;">With a dreaded pandemic sweeping across the world and changing the dynamics of economy and consumer behaviour, logistics industry has undergone a sea-change in terms of its goals and operation. The age can veritably be called an epoch of booming e-commerce, where buyers have strongly leaned towards buying items online. It has resulted in an unprecedented increase in the traffic of supply chain and concurrently the need of streamlining it to stop the gigantic amount of energy from going haywire has become the need of the hour. Hence, along with all other practices that have been instated and reinstated, the importance of warehouse automation has also come to the fore.</p><p style="text-align:justify;"><br></p><p style="text-align:justify;">As the eponymous term goes, warehouse automation refers to the inclusion of machine, software, AI and all other ancillary technology in the corpus of the warehouse to reduce human involvement and errors and amp up efficiency and productivity. Having said that this particular process is extremely efficacious, let us not delude ourselves by thinking that it is a very seamless procedure and would invoke raining money on the warehouses from the very word go. It is indeed an expensive enterprise, with money worth millions getting pumped in. Sometimes, with a lack of proper vision and without a prior fixed goal in the form of KPIs, the money invested may get drained down in huge losses. Thus it is of utmost significance that companies chalk out an even-handed plan as to what degree they wish their warehouses to get automated and should have a very clear objective and step-by-step plan to go about achieving their target.</p><p style="text-align:justify;"><br></p><p style="text-align:justify;">The embryonic form of warehouse automation lies in an effective WMS which can give a clear definition to the warehouse and directs the workers in picking, receiving, putaway in a well-orchestrated way. It can also help in the backend jobs by replacing simple spreadsheets in the tasks of monitoring and documenting. With the help of AIDC technology such as barcoding, SKU, RFID and other types of sensors warehouses can securely label locations, pallets and even individual items which can greatly reduce operational mistakes, cut down on hollow time and curtail risks and render help to inventory control. WMS can also help in clubbing the data of the orders together so that the items are picked at one go, so that workers need not go back and forth doing the same thing. These sophisticated software solutions are highly configurable as they can get easily integrated with the legacy system of the warehouses with the help of API or EDI.</p><p style="text-align:justify;"><br></p><p style="text-align:justify;">However, the physical aspect of the warehouse automation is the incorporation of robotics, machine learning, internet of things and artificial intelligence. While this facet of automation is revolutionary in itself and bears testimony to the magnitude of scientific progression, it incurs high-end cost in planning and implementation requires regular maintenance and may end up becoming burdensome. While the cobotics model of automation uses robots and other ultra-modern machines to aid human beings, there are some companies that have gone forth with advanced automation techniques where human intervention is greatly reduced and drones, carousels, conveyers, automatic guided vehicles, autonomous mobile robots, forklifts loaded with sensors, vertical lift systems, mini loaders, tote shuttles and other forms of automated storage and retrieval systems are fully deployed in all the stages of a consignment’s life-time in a warehouse. It ranges from locating times to receiving; from picking to packing, from putaway to shipping. Such automation system can also provide aid in sorting the consignment and thus saves the time and resources that would have otherwise gone wasted in running pillar to post in procuring items and thus is hugely beneficial in just-in-time and FIFO deliveries. While many would argue that such a system is directly detrimental to labour-intensive jobs and would thus majorly affect employability of skilled workers, it is also true that it requires a good amount of labour force to configure, install and maintain these machines. Thus the apprehension of lay-off is partially wrong. Moreover, if we go by the current trends, we would see that the manufacturing sector that produces these modern gizmos is flourishing and they also require a good deal of skilled workers. Thus the problem of employability is finely balanced.</p><p style="text-align:justify;"><br></p><p style="text-align:justify;">Since automation can burn a hole in the company’s pocket and the fear of the company’s running into loss may not entirely be ruled out, there must be a prolonged and careful planning that should precede the process. Before the plans are laid out, an experts’ committee has to be formed who would review the company’s needs of automation and the degree of it. They must communicate with the peers from the other companies that have taken the plunge into automation to know the pros and cons, judiciously go through the market trends and then zero in on the vendors according to the need and financial stability of the business. They must request the vendors for detailed demonstration, warranty policies so that there is no hidden clause that may end up being bone of contention. Clear KPIs must be set so that there is a yardstick to measure the success of the enterprise. And once everything has been fixed, the big data regarding the company that is there is the ERP or the WMS needs to be collected so that an easeful integration can be formulated.</p><p style="text-align:justify;"><br></p><p><span style="color:inherit;"></span></p><p style="text-align:justify;">Assessment of risk and being abreast with the market trends is the key to reap fruit in an overhaul that is unquestionably costly. However, in order to stop repetitive task, to increase customer satisfaction through order fulfilment accuracy, to utilise resources in a sensible way, enhance data accuracy and security, analyse the collected data in a more efficient way, reduce stockout, tackle shortage of trained employees and manage inventory and warehouse space in a better way, automation is a good investment that can promise handsome ROI, provided one channelises and handles this overwhelming phenomenon with a lot of ownership and pragmatic wisdom.</p></div>
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