<?xml version="1.0" encoding="UTF-8" ?><!-- generator=Zoho Sites --><rss version="2.0" xmlns:atom="http://www.w3.org/2005/Atom" xmlns:content="http://purl.org/rss/1.0/modules/content/"><channel><atom:link href="https://www.rattusapps.com/blogs/tag/warehousemanagementsystem/feed" rel="self" type="application/rss+xml"/><title>Rattusapps - Cloud-based Warehouse Management System - Blogs #warehousemanagementsystem</title><description>Rattusapps - Cloud-based Warehouse Management System - Blogs #warehousemanagementsystem</description><link>https://www.rattusapps.com/blogs/tag/warehousemanagementsystem</link><lastBuildDate>Fri, 12 Dec 2025 19:42:10 +0530</lastBuildDate><generator>http://zoho.com/sites/</generator><item><title><![CDATA[11 Post-Pandemic Warehousing Trends that Would Stay in Effect for Long]]></title><link>https://www.rattusapps.com/blogs/post/11warehousetrendspostcovid</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.comhttps://images.unsplash.com/photo-1624026676760-53603406ac94?crop=entropy&amp;cs=tinysrgb&amp;fit=max&amp;fm=jpg&amp;ixid=Mnw0NTc5N3wwfDF8c2VhcmNofDE0fHx3YXJlaG91c2V8ZW58MHx8fHwxNjM1MjQ1NjU0&amp;ixlib=rb-1.2.1&amp;q=80&amp;w=1080"/>The pandemic that scarred humankind all along the past few months has exposed multiple flaws that existed within the warehouse set-up and has introduced trends that are going to stay even after COVID-19 has been wiped out of the surface of the earth.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_54BG-zQtRjm16ianSwp0LQ" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_N5nbWYgSSTipPwFXJ5oU-Q" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_ZGxK4D5bQeib3PaHbKfgWg" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_KOdB8wYaSdK3T_TR2KFWHA" data-element-type="heading" class="zpelement zpelem-heading "><style> [data-element-id="elm_KOdB8wYaSdK3T_TR2KFWHA"].zpelem-heading { border-radius:1px; } </style><h5
 class="zpheading zpheading-align-left " data-editor="true"><span style="color:inherit;">The pandemic that scarred humankind all along the past few months has exposed multiple flaws that existed within the supply chain eco-system and has introduced trends that are going to stay even after COVID-19 has been wiped out of the surface of the earth. These trends are the most conspicuous in the warehouses in particular.</span></h5></div>
<div data-element-id="elm_ILnmcAA-RpSlY9XZR4OcIw" data-element-type="text" class="zpelement zpelem-text "><style> [data-element-id="elm_ILnmcAA-RpSlY9XZR4OcIw"].zpelem-text { border-radius:1px; } </style><div class="zptext zptext-align-center " data-editor="true"><div><div><p style="text-align:justify;color:inherit;"><span style="font-size:20px;">The global pandemic that raged across the months that have gone by has changed the way we viewed and gauged the world. Certain actions and paradigms made an inroad into the humdrum life of all humans. Fear, disdain, and hopelessness pervaded throughout the world. However, in the all-consuming hollowness of the pandemic, the thing that stayed afloat was the supply chain industry.</span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;"><br></span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;">Albeit it must be mentioned that the supply chain industry also received a fair share of brickbats in the initial months of the pandemic because of the shutdowns and closures in various parts of the world that came to being with institutional lockdowns being implemented. Owing to this unprecedented situation, shipments did not commute and hence many of the warehouses had to face a conspicuous amount of shortage of goods. On the other end, certain warehouses came to a standstill with good sitting idle.</span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;"><br></span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;">What added to this woe was the erratic customer behavior. A huge number of consumers worldwide veered towards online buying. And the demand for pharmaceuticals, food products scaled up drastically. With the warehouses getting depleted with lack or excess of inventory due to the breakdown of activities, meeting the consumer demand and keeping life moving became a huge challenge.</span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;"><br></span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;">Additionally, warehouses being labor-intensive places, posed a huge threat to the resistance of the disease. Managers had to skillfully divide the warehouse into clusters and the working hours into shifts so that one-way traffic in the aisle could have been made possible, without resorting to the harrowing thing called layoff. With a considerable number of workers and their families getting infected, the operations indeed had to be run with less manpower than usual. All this and more became a recipe of a veritable nightmare for the managers. However, as resilient as the sector is, warehouses soon came over the hindrances. With the vaccination drives getting rolled out across the world and the world coming back to wheels gradually, the operations of the distribution centers soon hauled up. However, the pandemic introduced certain norms in the fabric of the warehouses that have stayed back even after the eye of the storm has passed. It is safe to say that all these actions and trends are going to remain a part of the corpus of warehouse operations, just the way wearing masks and maintaining distance would stay back as the inseparable parts of our routine lives for the longest time to come. Let us have a granular view of the means that warehouses have adopted and that are going to control the way warehouses process themselves.</span></p><p style="text-align:justify;color:inherit;"><span style="font-size:20px;"><br></span></p><ol><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Balance between Inventory in Hand and J.I.T</span><span style="color:inherit;">: Lean manufacturing was in vogue before the pandemic hit in. Hence, just-in-time delivery of goods gained popularity. Manufacturers received raw materials in the amount that they needed. This efficacious method proved to be ineffective when the business operations slowed down and the manufacturers wallowed due to a shortage of goods. This gave rise to the importance of buffer stock. Warehouses and manufacturers realized how safety stocks are significant in backing up productions in the time of need. Hence, the trend of maintaining inventory in hand shot up. However, the balance between J.I.T and buffer stock should be maintained and the warehouse layout must be adjusted accordingly.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Warehouse Automation</span><span style="color:inherit;">: Though warehouse automation was slowly making its presence felt throughout, it is the pandemic that has accelerated its growth and has made everyone aware of the effect it can bring to the floor. Several challenges are to be met within the space, namely dealing with the shortage of manpower, increased space for the buffer stock, clustering to ensure little to no human interaction. Automation in the form of automated storage and retrieval system (AS/RS), carousels, and other equipment are effective solutions to these problems. These tools can optimize the warehouse space to a great degree and can speed up the work to meet the fluctuating customer demands fruitfully.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="background-color:rgb(234, 234, 4);color:rgb(45, 45, 11);">Decentralization</span><span style="color:inherit;">: With the surge of e-commerce, modern consumers have taken to the habit of same-day or next-day delivery. Delay or disruption in the process of delivery can be very detrimental to the supply chain and the bond between the customers and the companies. Hence, warehouses have come up with the plan of satellite warehouses. Instead of a centralized warehouse to meet the demands of consumers in the whole region, various warehouses near the customer-intensive areas can work wonders in speedy delivery and tackling disruptions.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Near-shoring of Manufacturing</span><span style="color:inherit;">: Manufacturers that had off-shored their operations suffered massively during the COVID surge. Their operations stagnated, warehouses got depleted. In order to avoid getting trapped in this vortex all over again, many manufacturers have decided to bring their operations on-shore or near the shore. This not only brings down the operational cost significantly but also greater control can be exercised over the functions.&nbsp;</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Social Distancing within the Floor</span><span style="color:inherit;">: As mentioned earlier, warehouses are spaces that are susceptible to the transmission of diseases due to their layout. The pandemic has changed the way operations were carried out in a way so that social distancing norms are complied with. Shifts are divided for different operations, sanitizing stations for workers and tools are installed, more space is required for inventory in-hand and automation tools, one-way traffic in the aisles is ensured. All these measures are instrumental in bringing down the footprints within the floor and also in making sure the jobs and the health of the workers are not at stake.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Increased Dependence on 3PL Logistics</span><span style="color:inherit;">: Due to all the aforementioned issues and the decentralization of operations, there is a glaring need to increase the warehouse capacity. Because of this and the unpredictable pattern of demands, many companies have leaned towards the 3rd party logistics in warehousing. These logistics companies professionally deal with the disruptions that distribution comes across. Such partnerships to upscale the existing infrastructure can prove to be extremely beneficial in the times to come.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">The Impetus gained by E-commerce</span><span style="color:inherit;">: Though e-commerce is a phenomenon that existed way before the pandemic, the impetus it gained during the pandemic is outstanding. The sector has gone a few years ahead, over the past few months due to the jump it made in terms of expenses made on it. With fear raging big on the human minds about going out, e-commerce platforms brought their facility to the doorsteps of the consumers. Consumers felt empowered, omnichannel platforms gained prominence, and prompt delivery and reverse logistics came into vogue. Therefore, many buyers prefer buying online instead of going to brick-and-mortar stores. With this, the profile of orders has changed from being boxes picked for retail stores to individual orders picked for end-users. The complexity of orders has increased, and thus different picking methods are being leveraged to comply with the changed sales velocity.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Inventory Visibility</span><span style="color:inherit;">: The knowledge of the status of their orders constitutes an integral part of the repository of power that consumers enjoy due to the rise of e-commerce platforms. Add to it, the decentralization of warehouses. Hence, warehouses now need to be completely in command of the location and the status of their goods. There is an increased demand for the visibility of the products and to attain the same, smooth coordination amongst the distribution centers is extremely important. The transparency in operations has become a sine qua non in striking durable customer bonds.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Omnichannel Logistics</span><span style="color:inherit;">: Omni-channel logistics have come into being as the by-product of the booming e-commerce platforms. Omni-channel distribution strengthens consumers by allowing them to explore any channel; be it online or offline; to buy products and letting them choose any place to deliver their products to. To meet the heightened expectation and sales dynamics rendered by omnichannel logistics, warehouses must rely upon superior techniques, technological solutions and scale up their business.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Cold Logistics Gaining Prominence</span><span style="color:inherit;">: It has already been mentioned that buyers these days do not wish to visit brick-and-mortar stores to buy goods as e-commerce has brought facilities to their doorsteps. One of the most imperative things to form a major part of the buyers’ buying list is groceries. Because of the increased demand for groceries and food items, talks related to the cold supply chain have also come to the fore. To store perishable goods like food products, we need cold storages, which are expensive spaces and need to be commissioned on prior notice.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(11, 18, 45);background-color:rgb(234, 234, 4);">Warehouse Management Solutions</span><span style="color:inherit;">: The pandemic has blatantly pointed out the pitfalls that existed within the gamut of the entire supply chain. One of the major issues has been the lack of interest in technological solutions out of apprehensions. However, if the unpredictable demand patterns are to be met, then warehouses need solutions that are in sync with technological advancements. This includes a warehouse control system to handle materials, inventory, and warehouse management systems so that various picking strategies can be adapted according to the suitability of the demands. Such solutions offer flexibility in the picking speed and are highly scalable as various adjustments can be done via them.</span></span></li></ol><div style="text-align:justify;color:inherit;"><span style="font-size:20px;"><br></span></div><p style="text-align:justify;color:inherit;"><span style="font-size:20px;">The accursed days of the pandemic are slowly waning. However, the memories of uncertainty about jobs and lives are still fresh. Thus the supply chain verticals and especially warehouses must be prepared to face any kind of disruption that may unpredictably come across its way. With the flexibility offered by warehouse management systems, 3PL must be used to hilts to optimize warehouse capacity. Use RattusWMS, the highly configurable, multi-warehouse SaaS developed by experienced professionals of supply chain and IT sectors to see how operations become seamless in a cost-effective way.</span></p></div></div></div>
</div></div></div></div></div></div> ]]></content:encoded><pubDate>Tue, 26 Oct 2021 16:53:24 +0530</pubDate></item><item><title><![CDATA[6 Methods of Arranging Pallets that You Need to Know, NOW!]]></title><link>https://www.rattusapps.com/blogs/post/palletizing</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.com/pexels-brent-keane-1684989.jpg"/>Pallets are the largest material handling units in a warehouse and are extremely useful in space management, ensuring safety, and in bringing the total operational cost down. Different warehouses need different palletizing means that agree with their sizes, types and amount of goods.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_Invhc2nmRPKBl6NgDJtkPw" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_wKLglHY0RQKUvI1S2SnNtg" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_wgdIl2puRnuWOljFo7eycg" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_4chBicwXQ02V07cZxHI4gA" data-element-type="heading" class="zpelement zpelem-heading "><style> [data-element-id="elm_4chBicwXQ02V07cZxHI4gA"].zpelem-heading { border-radius:1px; } </style><h5
 class="zpheading zpheading-style-none zpheading-align-left " data-editor="true"><span style="color:inherit;">Pallets are the largest material handling units in a warehouse. These rigid surfaces are extremely useful in space management, ensuring safety of the stock as well as the workers, and in bringing the total operational cost down. However, different warehouses require different palletizing methods that agree well with their sizes, type of goods and amount of goods.</span></h5></div>
<div data-element-id="elm_NJw1QO2qRuurdh2bH42dKA" data-element-type="text" class="zpelement zpelem-text "><style> [data-element-id="elm_NJw1QO2qRuurdh2bH42dKA"].zpelem-text { border-radius:1px; } </style><div class="zptext zptext-align-center " data-editor="true"><div><div><div><p style="color:inherit;text-align:justify;"><span style="font-size:24px;">Pallets and their Utility</span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;"><br></span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;">In this issue of Rattusapps blogs, we would be discussing the process of palletizing at a considerable length. Pallets are the largest material handling unit within the warehouse. Pallets are surfaces made out of wood or plastic that can hold multiple cartons. Cartons are useful in optimizing the warehouse space as they can be stacked up vertically so that the space and the aisle do not become congested. And because of the facility, it provides in carrying numbers of boxes, they can be utilized to move and store products weighing up to tons.</span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;"><br></span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;">Pallets that are sensibly chosen can be extremely beneficial in bringing down the cost of operations and can ensure energy consumption, the safety of the workers and the products, and make movements an easier affair. Pallets can come in various standardized dimensions and the dimensions can vary amongst nations and continents according to the convenience of their conveyance norms.</span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;"><br></span></p><p style="color:inherit;text-align:justify;"><span style="font-size:24px;">Types of Palletizing</span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;"><br></span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;">Warehouses must choose the correct palletizing methods to make sure flexibility in storage and movement is achieved based on factors such as the warehouse size, height of the ceiling, the kind of products that they store, and the inventory management methods that they apply.</span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;">These are the following methods in which warehouses can streamline their palletizing process:</span></p><p style="color:inherit;text-align:justify;"><span style="font-size:20px;"><br></span></p><ol><li style="text-align:justify;"><span style="font-size:20px;"><span style="background-color:rgb(45, 11, 11);color:rgb(255, 255, 255);">Selective Pallet Rack</span><span style="color:inherit;">: This method is also known as the Single-Deep Rack. In this scenario, each pallet rack holds one pallet and thus they are easily accessible to the pickers or the forklift operators from any side and can be reconfigured to maximize warehouse space. This is the easiest and the most common method. However, it is to be noted that it can be problematic from the point-of-view of the space-saving as this palletizing process can take a considerable amount of space.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="background-color:rgb(45, 11, 11);color:rgb(255, 255, 255);">Double-Deep Rack</span><span style="color:inherit;">: In this process, one row of a single-deep rack is put behind another row. In this way, the warehouse’s storage capacity can be given a positive push. In order to avoid confusion and double-handling, an entire lane of pallets is supposed to be dedicated to a singular type of product. However, in case the products are stored in an odd number of pallets, sometimes racks can go unoccupied.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(255, 255, 255);">Bock Stacking</span><span style="color:inherit;">: Another very basic palletizing method in which the pallets are stacked on top of each other. The height of such pallet lanes is not defined but they depend on factors like the pallets’ quality, fragility, warehouse ceiling, type of product etcetera. This method is low on cost and does not require special machinery or training. This method is especially appropriate for products that are dispatched and stored on the last-in-first-out (LIFO) basis.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(255, 255, 255);">Gravity Flow Racks</span><span style="color:inherit;">: Also known as pallet flow racks, this method is especially useful in warehouses storing food items or perishable consignments that require the first-in-first-out method (FIFO). Pallets are stored on the slanted carts which have the rollers built in them. As soon as one pallet is retrieved, the remaining pallets are moved forward so that accessing pallets can become very easy. Products are put away on the higher end of the slopes and thus the operations of putaway and picking do not get mingled.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="color:rgb(255, 255, 255);">Push Back Rack</span><span style="color:inherit;">: 3 to 5 pallets are made to sit on racks in which each lane can be pulled out like a drawer. This makes all the lanes accessible individually.</span></span></li><li style="text-align:justify;"><span style="font-size:20px;"><span style="background-color:rgb(45, 11, 11);color:rgb(255, 255, 255);">Drive-In/Drive-Through Rack</span><span style="color:inherit;">: In this method, forklifts can access the pallet lanes by entering the rack frames. The racks can go as deep as more than 5 pallets. While drive-through trucks enter from one end of the lane and exit from the other, drive-in trucks have a common point for entry and exit. Drive-through racks are beneficial for products that are stored on a FIFO basis. Such racks are supported by welded frames and are extremely durable and efficient in saving space. However, these racks are not as flexible as other types of palletizing processes, and operating forklifts and equipment in these racks can be a very complex task.</span></span></li></ol></div><ol style="color:inherit;text-align:justify;"></ol></div>
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</div></div></div></div></div></div> ]]></content:encoded><pubDate>Mon, 18 Oct 2021 10:32:25 +0530</pubDate></item><item><title><![CDATA[8 Most Useful Picking Methods in Warehouse]]></title><link>https://www.rattusapps.com/blogs/post/pickingmethods</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.com/pexels-elevate-1267338.jpg"/>Due to the unavoidable significance of the picking process in the warehouse ecosystem, various picking methods have been developed and implemented successfully. These modern picking methods have gained inessential status due to the accuracy and the productivity they bring.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_7Eqrbw7NS2mz_3pzt8960Q" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_sRdDItmYTtWeSwLDieavkg" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_gSMEMIRaRpGVeff4Xoui1A" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_MPs-3lMWSRqleH9B9MlPQA" data-element-type="heading" class="zpelement zpelem-heading "><style> [data-element-id="elm_MPs-3lMWSRqleH9B9MlPQA"].zpelem-heading { border-radius:1px; } </style><h5
 class="zpheading zpheading-align-left " data-editor="true"><span style="color:inherit;">Due to the unavoidable significance of the picking process in the warehouse ecosystem, various picking methods have been developed and implemented successfully. These modern picking methods have gained inessential status due to the accuracy and the productivity they bring.</span></h5></div>
<div data-element-id="elm_ousBguwrTVua7Soxjfj2YQ" data-element-type="text" class="zpelement zpelem-text "><style></style><div class="zptext zptext-align-center " data-editor="true"><blockquote style="margin:0px 0px 0px 40px;border:none;padding:0px;"><div style="color:inherit;"><blockquote style="margin-left:40px;border:none;"><div style="color:inherit;"><div style="color:inherit;"><blockquote style="margin-left:40px;border:none;"><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:24px;">What is Picking?</span></p><p style="text-align:justify;"><span style="font-size:20px;"><br></span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">We are quite certain that every person who is reading this article has been to supermarkets at least once. You all must have seen that in such stores you need to go from one zone to the other looking for things that you need to buy and in all the different clusters different products are stored. In such a scenario, you assume the role of a warehouse picker with the store becoming a miniature representation of a warehouse.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">This analogy is very simple but at the same time effective enough to make you understand how picking is an extremely essential task in the warehouse ecosystem. It is the first step in the process of fulfilling an order and erroneous picking would only lead to further complications. The way you never make mistakes in picking up correct products from the stores, you would never expect pickers to pick up faulty items from the warehouse racks. Wrong picking results in wrong items getting delivered to the customers, increased complexity in handling returns and refunds, incurred extra cost, and rapturous customer relationship. Hence, picking is perched at the centre of all the warehouse activities and the success of the order fulfilment is almost entirely dependent on that.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">Due to this unavoidable significance that the picking process holds in the supply chain, various picking methods have been developed. It must be kept in mind that howsoever innocuous picking may seem to be, it is an expensive process with around 50%-60% of the warehouse expenditures being pumped into it. Hence, warehouses must adapt any picking method out of the following to bring the expenses down and their choice must be judiciously based on factors like:</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div></blockquote><div style="color:inherit;"><span style="font-size:20px;"></span><ul><span style="font-size:20px;"></span><li style="text-align:justify;"><span style="font-size:20px;">The warehouse size</span></li><li style="text-align:justify;"><span style="font-size:20px;">Quantity of order</span></li><li style="text-align:justify;"><span style="font-size:20px;">Pickers per order</span></li><li style="text-align:justify;"><span style="font-size:20px;">Number of orders fulfilled per day</span></li><li style="text-align:justify;"><span style="font-size:20px;">The number of orders that a single kind of item has been a part of</span></li><span style="font-size:20px;"></span></ul><span style="font-size:20px;"></span></div><blockquote style="margin-left:40px;border:none;"><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:24px;">Types of Picking</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">Once warehouse managers have addressed all the above-mentioned issues, they can head for the most suitable order picking method out of all the customized solutions that are available to them and they are as follows:</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div></blockquote><div style="color:inherit;"><span style="font-size:20px;"></span><ol start="1"><span style="font-size:20px;"></span><ol><li style="text-align:justify;"><span style="font-size:20px;">Single Order Picking: This is the most basic form of order picking in the warehouse where a picker is assigned one order at a time and makes a full trip of the warehouse retrieving items to fulfil that order. This method is extremely simple and is most effective in small warehouses as it is easy to accurately track the picking status in such cases. However, in larger enterprises it is not effective at all as the pick path is not optimized and thus can cost a lot of money and time because of its haphazard nature.</span></li></ol><span style="font-size:20px;"></span></ol><span style="font-size:20px;"></span></div><blockquote style="margin-left:40px;border:none;"><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">2.&nbsp; Batch Picking: Batch picking calls for multiple orders with similar and fewer SKUs. Instead of focusing on one order at a time, pickers are assigned multiple orders. Instead of gallivanting throughout the warehouse, pickers go to the storage location of a particular item and pick SKUs to fulfil multiple orders. This method works extremely well when the amount they are assigned is small. This method is extremely popular as it augments the productivity of the warehouse by restricting the travel time of the pickers.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">3.&nbsp; Zone Picking: Zone picking can prove to be essential for warehouses that fulfil multiple orders in high volumes. In this method, a warehouse is divided into various physical zones, and pickers are sent to dedicated and specific zones. They are given the responsibility of picking all the items of all the orders that can be fulfilled from that zone. After the pickers have accomplished the task of picking all items from one zone, the baton is passed on to the next set of pickers in the next zone so that the products can be eventually consolidated before being shipped.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">4.&nbsp; Wave Picking: Wave picking is another variation of zone picking. In this method, orders are divided into waves or types based on various factors like product type, customer location, storage location, and so on. After having picked the orders, items are sent for consolidation, instead of passing on to the next zone of pickers. This is the fundamental difference between wave picking and zone picking.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">5.&nbsp; Cluster Picking: Cluster picking is an efficacious method for the pickers who have been assigned multiple batches of orders. Pickers go on picking the SKUs of the orders and put the retrieved SKUs in different containers according to the pick list or order. In this way, the pickers additionally accomplish the task of sorting out items, and also the hassle of going to the same zone over and over is ruled out as pikers complete their task of picking multiple orders at a single go.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:24px;">Automated Picking Systems</span></p><p style="text-align:justify;"><span style="font-size:20px;"><br></span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">Traditionally it is a picklist on paper that is handed over to the pickers before they are sent to the storage locations. However, in this current scenario where everyone is going the digital way, warehouses are also resorting to automated picking systems that do not require the usage of paper. Warehouse automation ventures drive the pickers through their routes and notify them in case they have picked up the wrong SKUs. Let us have a look at some of them.</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div></blockquote><div style="color:inherit;"><span style="font-size:20px;"></span><ol start="1"><span style="font-size:20px;"></span><ol><li style="text-align:justify;"><span style="font-size:20px;">Voice Picking: Pickers wear a headset and are connected to the order management system through it. Instructions are given through the same and the pickers are guided to their designated places.</span></li><li style="text-align:justify;"><span style="font-size:20px;">Mobile Scanner Picking: In this system, pickers are equipped with mobile scanners that show them the items they need to pick and the locations they need to pick from. They need to scan the barcodes attached to the items and bins and in case they pick up the wrong items from the wrong locations, they are immediately notified. Such a system requires unique barcodes to be attached to all units, pallets, locations.</span></li><li style="text-align:justify;"><span style="font-size:20px;">Pick-to-Light: In pick-to-light system, the picker scans the barcode that is attached to the shipping carton that holds the SKUs from a single order. Once it is scanned, the pick-to-light LEDs of the items from that particular order start glowing. Picker follows those lights and thus easily accomplishes his task with minimum travel time and hassle.</span><br></li></ol></ol></div><div style="color:inherit;"><ol start="3" style="text-align:justify;"><span style="font-size:20px;"></span></ol><span style="font-size:20px;"></span></div><blockquote style="margin-left:40px;border:none;"><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">&nbsp;</span></p></div><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">There are other methods of picking as well wherein robots can be employed to do the hard lifting or divergent methodologies of picking can be yoked to ensure optimum results. However, it must be mentioned that without a proper <a href="/#WMS" title="warehouse management system" rel="">warehouse management system</a> to trace the locations of the wares and manage the inventory levels, such complex picking modules can never be implemented. WMS has an absolute grasp over the stock in the warehouse and it has become inessential in the day and age of competitive market where promptness and accuracy in delivery have become a hallmark of good business ethics. Therefore companies should do away with the hackneyed practices and start taking recourse to sophisticated warehouse management systems to optimize their picking process. <a href="/#Contact Rattusapps" title="Contact Rattusapps" rel="">Contact Rattusapps</a> and book a free demo to know how the dedicated team has developed a one-stop solution for warehouse management that harbors features that can optimize the pick paths through various means.</span></p></div><div style="color:inherit;"><p style="text-align:justify;">&nbsp;</p></div></blockquote></div></div></blockquote></div></blockquote></div>
</div></div></div></div></div></div> ]]></content:encoded><pubDate>Fri, 08 Oct 2021 11:32:34 +0530</pubDate></item><item><title><![CDATA[8 Put-away Practices that Should Be Implemented with Immediate Effect]]></title><link>https://www.rattusapps.com/blogs/post/bestpracticesofputaway</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.com/pexels-alexander-isreb-1797428.jpg"/>Put-away is that crucial warehouse operation that determines the success of further processes. A fallacious put-away can hamper the efficacy of picking in a great way and hence, the warehouses must resort to some of the best practices for put-away that are technologically enabled.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_nDWqxVFOTKORNbgDuy-71A" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_6RY_5zavQBypmPTsCb8IQA" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_6XbXS4CqSdaUqZztEN451A" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_DNP_QeNuTXGzDsT_my-TBg" data-element-type="heading" class="zpelement zpelem-heading "><style> [data-element-id="elm_DNP_QeNuTXGzDsT_my-TBg"].zpelem-heading { border-radius:1px; } </style><h5
 class="zpheading zpheading-align-center " data-editor="true"><span style="color:inherit;">Put-away is that crucial warehouse operation that determines the success of further processes. A fallacious put-away can hamper the efficacy of picking in a great way and hence, the warehouses must resort to some of the best practices for put-away that are technologically enabled.</span></h5></div>
<div data-element-id="elm_DoSKhVaDS42CsopsbbYbBw" data-element-type="text" class="zpelement zpelem-text "><style></style><div class="zptext zptext-align-center " data-editor="true"><div style="color:inherit;"><div style="color:inherit;"><p style="text-align:justify;"><span style="font-size:20px;">Warehouse operations, just like the larger gamut of the supply chain, are dependent on each other. The success and efficacy of one operation determine how efficiently the other tasks would be performed. Putting away the received stock is a very important cog in this wheel as it directly controls the cost, the accuracy, and the purported time for picking. Put-away refers to the storage of goods to warehouse locations and if it is done haphazardly, it is surely going to take a lot of time for the pickers to retrieve those items. A proper pick-path can never be generated which would lead to utter chaos on the warehouse floor. Pickers would run the extra distance in the warehouse and sometimes empty-handed and this would surely amp up the labor cost. It is needless to say that this faulty put-away can lead to wrong items being picked and would strain the business relationships among the partners. Hence, it is of utmost importance that warehouses follow a proper and methodical approach towards the put-away process.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">The mainstay of modern put-away is not only managing the ware but also managing the locations. The success of the modern put-away lies in the warehouse executives’ knowledge of the aisles, the racks, and the bins, that are to be found at every nook and corner of the warehouse. This constitutes a wholesome grasp over the storage location, their capacity, and their size et al. Therefore, it is the foremost job of the warehouse executives to optimize the storage locations to felicitate picking. It is only when products are put-away scientifically that an efficient picklist can come as an aid.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:24px;">Objectives of Effective Put-away</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">The core of put-away consists of certain goals that need to be achieved to curtail the time and the labor cost as well as to optimize the further proceedings. They are as follows:</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">1.&nbsp; To move the cargo from the dock to the optimal storage area as fast as possible.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">2.&nbsp; To ensure the security of the cargo as well as the employees.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">3.&nbsp; To optimize the warehouse space.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">4.&nbsp; To store items in such a way that traveling time within the warehouse while picking and put-away is reduced significantly.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">5.&nbsp; To store items in such a way that an efficient pick-list is generated and goods are retrieved without much of a hassle.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:24px;">Best Practices of Put-away</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">1.&nbsp; Training and Accountability: Most of the time it is the incompetence of the warehouse workers that leads to the fallacious put-away. They are unsure of the optimized storage location. They do not have proper training and route mapping at their disposal to carry out the work efficiently. Due to this negligence, a lot of product gets damaged and misplaced and this results in unexpected delays in shipment. So it is of primary importance that warehouse workers are properly trained, instructed, and guided as to how the operations can be carried out without making any significant error. A proper route map of the warehouse should be made available to all and sundry so that everyone gets to know where and how to store items. Unless accountability is imposed upon the employees, there will always be space for errors. It is only when the employees know that the responsibilities of their assignments lie entirely on them that we get to see a drift from the lackadaisical approach.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">2.&nbsp; Data Collection and Analysis: To have a practical and scientific outlook towards the put-away process and to utilize the business intelligence wisely, a consistent process of data collection and data analysis must be carried out without any failure. With efficacious data analysis, the most optimal storage locations of particular items can be determined. In this process, multiple factors related to the cargo and the locations must be taken into consideration. These include the cargo type, sales velocity, storage capacity, cargo dimensions, and receiving/shipping frequency etcetera. This process can either be done with the help of a warehouse management system or the entirety of the process can be automated so that the best results are yielded. However, relying on technology is inescapable here. Otherwise, manually, such complex and error-free analysis and data collection are tedious and next-to-impossible.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">3.&nbsp; Monitoring Storage Availability through Barcodes and RFID: Warehouses must monitor the storage capacity and the availability so that workers do not run extra distance empty-handed or come back without accomplishing the task. Barcode scanners and radio-frequency identification devices (RFID) can come up to be extremely helpful in facilitating optimal storage and monitoring the warehouse locations through sensors. These ultra-modern gadgets can faithfully appraise the warehouse executives of the capacity and the free space available in storage locations so that products can be placed judiciously over there.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">4.&nbsp; Create Timeline: The warehouse is a very busy space where products are received and shipped in bulk daily. If the work is put off, then backlogs are piled up, congestion takes place on the floor and unnecessary hassle is invited. Thus a strict timeline must be followed by all means so that workers stick to it and over time this adherence to deadline becomes a habit.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">5.&nbsp; Direct Put-away: Direct put-away is a method that enables the movement of consignment from the receiving dock to the shipping dock without the product going through a staging process. Direct put-away is an extremely beneficial means of put-away as it significantly reduces the storage time and doesn’t allow many touchpoints. This method greatly eliminates the scopes of errors. However, to make this process exist, warehouses need an effective WMS that can assign the final destination right from the process of generating ASN or the receipt of items. In this scenario also, we get to see how technology can significantly aid the operations.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">6.&nbsp; Classification of Products: There are multiple inventory management processes available and warehouses can stick to some of them according to their needs. ABC analysis, FEFO, FEFO are some of the most popular means. Warehouses should categorize their ware according to their sales velocity and put fast-moving items near the receiving area so that workers do not run the extra mile while picking and traveling time can be saliently reduced.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">7.&nbsp; Task Interleaving: Task Interleaving is the process wherein different warehouse operations are yoked together and assigned upon an individual at the same time so that they do not travel a fallow distance. This method brings down the fallow time that gets unnecessarily wasted in the business days.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;margin-left:36pt;"><span style="font-size:20px;">8.&nbsp; Usage of Fixed and Dynamic Locations: Based on the types and sizes of ware that are being stored and the capacity of the warehouse, fixed and dynamic locations in storing products can be judiciously juxtaposed. Fixed locations are the permanent locations that are associated with a particular type of item or a store. Fixed locations are useful in the sense that they expedite the entire warehousing process. Since workers know very well where they would store a product, there is little chance of mistakes, and the warehouse is governed in a very organized manner. Dynamic locations, as the very name suggests does not ensure to be the permanent location of any product. Workers put away the goods in the nearest or the first available location. Dynamic locations offer the flexibility that is needed while storing high-volume products. The products stored in dynamic locations can be replaced with different items as other locations are emptied and require replenishment. However, it must be noted that without a competent inventory management system that can track and trace products, this juxtaposition of fixed and dynamic locations can be a very confusing affair and can lead to a very clumsy state.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">&nbsp;</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:20px;">This preceding discussion has highlighted a point that technology is the saviour in the current competitive scenario. Without resorting to digital transformation, warehouse operations and especially the put-away of things can never be done effectively. The warehouse management system assigns locations according to the demands of the products and renders help in doing away with the mistakes that can occur along the process. WMS comes as the greatest help in tracking and tracing products with their service of providing end-to-end visibility. So it must be concluded that an advanced warehouse management system is an ultimate need in any distribution center and the DC's must adapt themselves to this digital transformation if they haven’t done already or if they have at all, the system must be upgraded for good to accommodate all the things necessary to cater to the contemporary demands.</span></p><span style="font-size:20px;"></span><p style="text-align:justify;"><span style="font-size:11pt;">&nbsp;</span></p></div></div></div>
</div></div></div></div></div></div> ]]></content:encoded><pubDate>Fri, 01 Oct 2021 15:32:11 +0530</pubDate></item><item><title><![CDATA[The Pitfalls of Traditional Warehouses]]></title><link>https://www.rattusapps.com/blogs/post/traditionalwarehouse</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.comhttps://images.unsplash.com/photo-1601598852806-524f0060508e?crop=entropy&amp;cs=tinysrgb&amp;fit=max&amp;fm=jpg&amp;ixid=Mnw0NTc5N3wwfDF8c2VhcmNofDEwfHx3YXJlaG91c2V8ZW58MHx8fHwxNjMwNjY2MzQ3&amp;ixlib=rb-1.2.1&amp;q=80&amp;w=1080"/>The recent boom of the e-commerce sector has propelled warehousing to the centre stage. It has exposed the loopholes that existed within the industry's fabric and perpetuated the need for digital transformation.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_MxmXZV-XSEyAvWKvGlLSAQ" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_LdjB2936SQ6W9kvbnF6ghA" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_dV8FfrdmThu_gDTXKR776g" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_SKoigYvVTyaIDBOLEsDWOA" data-element-type="heading" class="zpelement zpelem-heading "><style></style><h2
 class="zpheading zpheading-align-center " data-editor="true"><span style="color:inherit;">The recent boom of the e-commerce sector has propelled warehousing to the centre stage. It has exposed the loopholes that existed within the industry's fabric and perpetuated the need for digital transformation. The following article tries to throw light on these shortcomings ang how they can be overcome with the help of tech-enabled support systems.</span></h2></div>
<div data-element-id="elm_CqOvg5ASRdORuV0Wb14AjA" data-element-type="text" class="zpelement zpelem-text "><style> [data-element-id="elm_CqOvg5ASRdORuV0Wb14AjA"].zpelem-text { border-radius:1px; } </style><div class="zptext zptext-align-center " data-editor="true"><div style="color:inherit;"><div style="color:inherit;"><p style="text-align:left;"><span style="font-size:20px;">With the exponential rise of the e-commerce platforms in recent years, the importance of warehouses has taken the centre stage in the supply chain network. From a layman’s perspective, a warehouse is nothing but a space where products and raw materials are stored before they are finally dispatched to manufacturers or consumers. However, those who are insiders in the industry know how warehouse is that significant cog in the wheel of the supply chain that keeps the balls rolling. Unless there is an optimized, efficient warehouse at the helm, the whole process of manufacturing and distribution would receive flak. The whole supply chain is dependent on the efficacy of warehouse that demands special attention in the 21st century.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Since the sales velocity and the operational complexity have increased and multiple layers have been added to the supply chain network, warehouses across the world have gone for a digital overhauling. Warehouse management systems that monitor the end-to-end operations of warehouses, coupled with measures taken in favor of automation have changed the face of warehousing for good. However, there are managers who are either still cynical or nonchalant about strengthening their operations. This is mainly because either their business is too small to afford the digital boon or they are skeptical about the expenses they would incur. It must be noted that the fear of expenditure is nothing but a myth as properly implemented digital transformation always leads to handsome ROI in the due course of time and because of that even the small and medium business organizations are also taking the baton forward. Hence, in this article, we would try to highlight the limitations that a traditional warehouse would have that can be easily overcome with the sensible adaptation of digitalization.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">1.&nbsp; Accidents and Mishaps: Warehousing is a heavily labor-intensive process. A lot of workers serve the warehouse floor and they are susceptible to accidents. They need to handle items of various sizes in copious amounts. If they handle it manually, a lot of physical strain occurs that can dwindle their productivity. Additionally, the mental strain of recalling the exact locations of all items and pick-paths and accomplishing multiple targets in a stipulated deadline can be strenuous mentally. Moreover, improper handling of forklifts can be disastrous for the workers and can lead to fatal injuries. Warehouses that resort to automation processes employ AI/ML that can perform plenty of tasks at a greater speed with little or no human intervention, causing little threat of unfortunate occurrences.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">2.&nbsp; Problem of Space: Warehouse is an expensive space and every inch of it counts. Since traditional warehousing is intensely manned, a lot of errors can crop up in the course of operations. One of them is faulty space utilization. Due to the miscalculations on the part of the executives, many times items are stashed wrongly which leads to stockpiling at one place and stock-out at another. Warehouse management system is a software solution that efficiently deals with this problem of space and helps in the seamlessness of operations.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">3.&nbsp; Wastage of Time: Traditional warehouses do not leverage resources and picking options optimally. Resultantly executives run extra distance empty-handed and a lot of fallow time creeps into operations. Warehouse management system generates the most useful pick-path for the workers and introduces various picking options like wave picking and batch picking. Additionally, through features such as task-interleaving, various operations are yoked together so that optimum results can be achieved. Workers just have to follow the instructions given by WMS and it frees them from the hassle of registering all the routes and locations mentally. The operational time that is freed up can be sensibly utilized in other constructive work such as getting trained and upgraded. Traditional warehouses with human planners have a tough time routing and re-routing paths that get completely eliminated in tech-savvy distribution centres.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">4.&nbsp; The Rut of Documentation: Warehousing is a process that entails a lot of documentation. Most of these documents are manually registered and maintained. This huge pile of documents can easily get misplaced or can be manhandled. The misplacement can not only lead to delays and demurrage, but also pilferage that can incur huge losses for the companies. Again a lot of useful time and resources get grossly wasted in locating the exact documents from the heaps of papers. Furthermore, an overt dependence on paper-based work can be detrimental to the sustainability missions of the companies. And it is a proven fact that the organizations that have clear eco-friendly objectives earn goodwill in the contemporary markets.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">5.&nbsp; Issues Related to Scanning: Most of the traditional warehouses do not have scanners to single out items and that can cost workers a lot of mental and physical strain. Even those warehouses that have barcode scanning systems harbor their own set of problems. Barcode scanners cannot scan items that are placed at a particular distance or have any other object hindering their view. Moreover, these scanners cannot scan multiple items at the same time and takes a lot of time in scanning all the consignments collectively. This wastage of precious working hours can be eradicated entirely with the smart application of Radio Frequency Identification Devices.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">6.&nbsp; Inventory Inaccuracy: The single biggest problem that traditional warehouses face is the complications that arise out of inaccuracy in knowing inventory level. Without a thorough grasp over the level of stock that a warehouse has, overstocking and stock-out are extremely common. In such scenarios, warehouse managers do not have a proper idea when their shelves would need replenishment. Concurrently, purchase orders are not served timely and then shelves go empty for days causing disruptive tremors across the entire supply chain. Moreover, without proper adherence to FEFO, FIFO rules, fast-moving products can get damaged. All such traditional warehouses conduct the annual audits of stocks manually and that causes shut down for a few days. However, in smart warehouses with efficacious inventory management systems, cycle counts are conducted at an intermittent period and that too simultaneously with the everyday operations, without causing breakage in the productive timeframe. </span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">7.&nbsp; J.I.T and Cross-Docking: This point can also be clubbed with the compromised warehouse spaces. E-commerce platforms have empowered consumers in such a way that they prefer same-day delivery or promptness in delivery to a greater length. Modern warehousing methodologies of just-in-time delivery or cross-docking completely corroborate to the efficiency in dealing with warehouse spaces. Without a competent workforce enabled by technology, this magnitude of proficiency would always remain elusive.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">8.&nbsp; Forecast and Analytics: One prime feature that WMS-enabled modern warehouses provide and traditional paper-based warehouses don’t is the privilege of business analytics. Business analytics is a powerful set of tools that analyses business trends in predictive and descriptive ways. These methods are extremely fruitful in presenting a strong business case. Additionally, they present a tentative forecast of the future trends that can help businesses stay afloat in times of disruptions and renders resilience to the fabric of the enterprise. This is an especially practical aspect of warehousing where customer demands have become exceedingly volatile and disruptions, both seasonal and unprecedented, have become the order of the day. The post-COVID scenario of uncertainty has cemented the need for formidable data analytics. In the traditional warehouses, where there is no scope of data curation, BI does not even exist in the whole purview. On the other hand, WMS stores individual data pertaining to manufacturers, sellers, product details, locations, shippers, and all the necessary stakeholders that create a huge pool of data that can be utilized to its hilt.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">9.&nbsp; Lack of Transparency: Traditional warehouses do not offer end-to-end visibility into their operations due to the lack of technical expertise. But in the modern day and age, stakeholders need complete transparency in the entire distribution cycle and thorough knowledge on the statuses of their consignment. The zilch of it takes away the reliability and credibility of the warehouses. Not only does WMS fulfills this age-appropriate need, but with the help of AR/VR tools, multiple parties would also be able to go through the entire process in the days to come.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">This discussion attempts to prove how traditional warehouses have started losing their sheen in the light of digital transformation and recurrent disruptions. Though a digital revamp may seem to burn a hole in the pocket, it is an extremely important and even a necessary facet of the modern supply chain. With the resurgent importance of warehousing operations, one would definitely not afford to lose sight of profitability. Spending on WMS, AI/ML, WCS etcetera are good investments. They reap the fruit of labor consistently and in their own sweet time. Thus, it is time to shrug off the slumber of indifference and adapt to the changes to keep up with the pace of time. Otherwise, obsolescence and redundancy loom large over businesses.</span></p></div></div></div>
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</div></div></div></div></div></div> ]]></content:encoded><pubDate>Fri, 03 Sep 2021 16:26:48 +0530</pubDate></item><item><title><![CDATA[11 Benefits that Warehouse Management System Can Reap]]></title><link>https://www.rattusapps.com/blogs/post/11benefitsofwms</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.comhttps://images.unsplash.com/photo-1587293852726-70cdb56c2866?crop=entropy&amp;cs=tinysrgb&amp;fit=max&amp;fm=jpg&amp;ixid=Mnw0NTc5N3wwfDF8c2VhcmNofDN8fHdhcmVob3VzZXxlbnwwfHx8fDE2MzAzODgxMDc&amp;ixlib=rb-1.2.1&amp;q=80&amp;w=1080"/>Warehouse management system has taken the logistics world by storm. Due to the excellence in service that it offers and the manifold benefits it reaps for a company, WMS has become the sine qua non in streamlining supply chain operations. Its impacts are far-reaching as well.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_osSVbsx5RyGnhpZl2eHGdg" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_uxoKgvyoSqu6XJ6PRoUI3Q" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_dGU2rthcQ7S7WrF25VMDeA" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_lENRNQTKTvmRs14H8c-mgg" data-element-type="heading" class="zpelement zpelem-heading "><style></style><h2
 class="zpheading zpheading-align-center " data-editor="true"><div style="color:inherit;"><p>WMS proves to be efficacious in all the operational process of a distribution center, right from receiving consignment to shipping and everything in between. The efficacy of WMS is far-reaching. Not only does it streamline operations, but it also reduces overhead expenses, manages inventory accurately, eliminates man-made errors, stores data for analytical usage, strengthens customer relationship and eventually renders agility and resilience to the enterprises.</p></div></h2></div>
<div data-element-id="elm_MBGtEEEPSjys69uY-x0S_Q" data-element-type="text" class="zpelement zpelem-text "><style></style><div class="zptext zptext-align-center " data-editor="true"><div style="color:inherit;"><div style="color:inherit;"><p style="text-align:left;"><span style="font-size:20px;">In the day and age of competitive market where e-commerce has burgeoned exponentially and same-day-delivery, just-in-time deliveries are being preferred by customers, the importance of warehousing is felt like never before. With the financial world’s gazes having shifted prominently to the supply chain industry and logistics sector having been considered as an imperative instrument in keeping the world running even amidst unprecedented disruptions, efficiently managed warehouses have taken the center stage. Resultantly, warehouse management system or WMS, as it is called has gained the impetus that it duly deserved. Initially, a software solution to optimize the operations of the larger distribution centers, WMS is now functional in the businesses of small and medium degrees.&nbsp;</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">WMS proves to be efficacious in all the operational processes of a distribution center, right from receiving consignment to shipping and everything in between. The efficacy of WMS is far-reaching. Not only does it streamline operations, but it also reduces overhead expenses, manages inventory accurately, eliminates man-made errors, stores data for analytical usage, strengthens customer relationship and eventually renders agility and resilience to the enterprises.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">With WMS, warehousing becomes such a transparent process that every single stakeholder receives real-time updates of the location of their items, making tracking and tracing much easier jobs. With a lot of superfluous operation operations having gotten ridden, warehouse executives get a lot of time at their disposal to engage themselves in other productive works such as getting trained and upgrading themselves. Moreover, apart from controlling the entire gamut of warehouse actions, WMS offers its users a centralized interface which gives ease of usage and a cohesive perspective of all the complex operations going in tandem.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">WMS and Inbound/Outbound Logistics</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">To understand the significance of warehousing in its most basic level, we can say that warehouse seamlessly acts as the medium of the process through which raw materials are turned into products and products are distributed across the grids. The stronger the warehouse is the prompter is the process. Warehouse operations are primarily divided into two types: inbound logistics and outbound logistics.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Inbound logistics is the chain of operations that bring purchased materials to the businesses. The very first step in inbound logistics is purchasing. Inventory management system, which is an inessential feature of WMS, proves to be extremely beneficial in streamlining this process. As soon as the inventory of the warehouse reaches a certain level, it notifies the partners so that stock-out is avoided and replenishment takes place as soon as possible. Once purchase order is automatically issued and the consignments arrive, they are scanned with the help of advanced devices and the entire range of data related to them is stored in a singular location. Once the consignments arrive, WMS directs the warehouse stuff to store them at proper places through various put-away and slotting techniques. This not only helps in bringing accuracy and promptness to the operations, but also unearths opportunities of optimum storage utilization.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Outbound logistics, on the other hand, comprises of processes that bring finished goods to the consumers. In this network of operations, maximum scopes of mistakes are to be found in the picking process. WMS provides the warehouse stuff the most efficient pick-path and picking guidelines so that correct product in its best quality reaches the end customers. While packing the goods, all the labels can be printed directly with the help of the information that has been stored by the RFID scanners so that minimum human intervention is sought.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Benefits of Using Warehouse Management System</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Apart from and along with all the ways that WMS facilitates the movement of freight within and without the warehouse, there are certain other groundbreaking means which has established WMS as the go-to application in the domain of modern logistics.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">1.&nbsp; Cloud-based Application: Most of the warehouses opt for cloud-based warehouse management system that can be accessed anytime and from anywhere. Due to this ease of access and flexibility it offers, all the parties involved can be on the same page when it comes to info sharing.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">2.&nbsp; Scalability: Warehouse management systems frequently need upgrades to fit the need of the hour. WMS providers, most of whom are external vendors are always in touch with market trends and take the matters of upkeeps in their hands, thereby freeing the warehouse of a cumbersome job.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">3.&nbsp; Reduced Paperwork: One very distressing aspect of traditional warehousing is the truckloads of papers that go into the operations. The huge barrage of paperwork not only creates confusion in a moment of haste, but also misplacement and mismanagement leads to utter chaos and financial loss. Moreover, with the rest of the world partaking in green initiatives, plethora of paperwork can cause hindrances by the warehouses. WMS entirely digitalizes the operations and greatly reduces paper-based documentations.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">4.&nbsp; Reduces Cost: WMS is particularly effective in reducing the operational overhead cost. By automating a great deal of operations, the labor cost can be conspicuously reduced. Furthermore, by streamlining the processes, errors that could have been induced by human beings are curtailed. With a particular eye into inventory management, unwanted phenomenon like pilferage, stock-out, overstocking can be reduced. And thus, by bringing the errors down and amplifying security, loss and cost can be put under check.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">5.&nbsp; Transparency: WMS provides its users and customers with greater magnitude of transparency. All the actions that start with receipt of items at the warehouse to shipment for outbound distribution come under the ambit of real-time visibility. With the precise location and status of the goods known to the warehouse stuff, accurate information can be percolated to the carriers, the bottom-line distributors and the end-customers.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">6.&nbsp; Accuracy in Inventory: Inventory accuracy is a major deal in warehousing. Without the distribution center’s proper knowledge of its inventory, a lot of financial losses can occur. The best way to keep a tab on the stock is auditing. However, the annual inventory counts can be tedious affairs that can result in temporary shutdown. With WMS at the helm of warehouse, regular cycle counts are possible that can not only furnish accurate information, but also can be performed without causing a halt to the business.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">7.&nbsp; Data Collection: Having all the necessary information about the products, including the seller details and their movements, warehouses can form insightful perspectives into the trends of the market and demand of the products. With stipulated KPIs as objectives, operations can be measured against the metrics and conclusions can be drawn. With an automated and optimized workspace and analytical features, the details can be transformed into actionable data and that can be utilized in striking future business deals.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">8.&nbsp; Customer Satisfaction: With the better performance from the side of the DC, rendered by an effective WMS, products and services reach customers quicker and they are also notified of their goods’ statuses. Hence, the companies that apply WMS are bound to have happy customers who would have a better return value.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">9.&nbsp; Streamlining Labor: WMS comes with features that can facilitate actions like cross-docking. Furthermore, by generating the most effective pick-paths, WMS leverages resources optimally so that the workforce on the ground can achieve maximum targets through minimum efforts and much of operational time is not wasted. Task-Interleaving, wave picking, batch picking and other such novel operational methods yoke time and resources together for better result in terms of productivity, reducing errors and killing fallow time.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">10.&nbsp; Effective Bin Management: WMS can prove to be extremely helpful in the process of storage of products. With the accurate knowledge of cubic capacity, slot locations and the features of product profile, items can be stored in such a way that the expensive warehouse space can be utilized optimally.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">11.&nbsp; Reduces Issues Related to Scanning: Most of the warehouse management systems come with the added feature of RFID scanning. While regular scanning systems have many limitations and the feature of it being a hand-held device can waste a lot of operational time, the radio-frequency identification devices are worthwhile innovations that can furnish and store product details, mitigating scopes of errors.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">How to Choose WMS?</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">While opting for the best-suited system for warehouse, one must keep in mind the needs of the enterprise and the size of the business. Thus a proper homework in the form of peer review must be carried out. WMS implementation can be an expensive process that can make customers flinch from resorting to it, though it gives a solid return-on-investment in the longer haul. Thus warehouse executives must attend a lot of workshops and should make their stuff undergo a lot of training before taking the plunge, lest the investment should not turn out to be a damp squib. Many-a-times it is seen that the features that are offered by the vendors meet the needs of the customers but certain things needed by them are not to be found in any of the solutions. So the warehouse owners must ask themselves if they would walk the path of developing an enterprise-sized, on-premise system or should it customize the existing system.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Questions to Be Asked</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">Once the warehouse owners are fixated on implementing WMS, they must zero in on certain necessary questions that must be posed before the WMS vendors, such as:</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; What is the cost of the installation process?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; What are the equipment and added support that the warehouse must extend from their side?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; How is the system going to add value to its existing operations?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; How long will it take to get visible ROI?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; What are the costs and scopes of adapting the system for better scalability?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; How can the vendor ensure data security?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; How easy would the system be for all the warehouse employees to use?</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">·&nbsp; Questions related to user license</span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">All these and more must be asked so that all the doubts and qualms are suitably addressed and no apprehensions are at play before or during the implementation.</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">In Conclusion…</span></p><p style="text-align:left;"><span style="font-size:20px;"><br></span></p><span style="font-size:20px;"></span><p style="text-align:left;"><span style="font-size:20px;">The digital overhaul in the recent past has changed the world as well as the supply chain for good and software solutions like warehouse management system have taken the operations a few notches higher. To keep up with the pace, warehouse owners must resort to the transformative measures. Therefore, with all the critical questions and significant issues at the fore of the mind, business firms should go all out in looking for the most suitable solution in accordance with their needs and enjoy the fruits of the merit they have reaped.</span></p></div></div></div>
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</div></div></div></div></div></div> ]]></content:encoded><pubDate>Tue, 31 Aug 2021 11:17:56 +0530</pubDate></item><item><title><![CDATA[Everything that You Needed to Know About Warehouse Control System]]></title><link>https://www.rattusapps.com/blogs/post/warehousecontrolsystem</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.comhttps://images.unsplash.com/photo-1586528116311-ad8dd3c8310d?crop=entropy&amp;cs=tinysrgb&amp;fit=max&amp;fm=jpg&amp;ixid=Mnw0NTc5N3wwfDF8c2VhcmNofDExfHx3YXJlaG91c2V8ZW58MHx8fHwxNjI5MTc4NzI2&amp;ixlib=rb-1.2.1&amp;q=80&amp;w=1080"/>Warehouse Control System, coupled with warehouse management system is a force to reckon with. While WMS looks after the overall operation within the distribution centre, WCS manages and gives directives to the automated material handling equipment.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_tJ4m_owvSxqmnP-ZY1rMSA" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_rTA_BnOBRLa_Dlf19bJdhg" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_3kcy_wf7RLClhB5r2GX8Iw" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_9iM3tlAuRyGGbM21-Lq82A" data-element-type="heading" class="zpelement zpelem-heading "><style></style><h2
 class="zpheading zpheading-align-center " data-editor="true"><span style="color:inherit;">Warehouse Control System, coupled with warehouse management system is a force to reckon with. While WMS looks after the overall operation within the distribution centres, WCS manages and gives directives to the automated material handling equipment.</span></h2></div>
<div data-element-id="elm_ACT61v9XTL6ou-KZoFtftg" data-element-type="text" class="zpelement zpelem-text "><style></style><div class="zptext zptext-align-center " data-editor="true"><p style="text-align:left;"><span style="font-size:18px;">With the evolving face of technology, supply chain industry is also changing its features and dynamics. Greater stress is being laid on automation and it is being expected that within a few decades, the entire gamut of supply chain would be fully automated. This change is particularly conspicuous in the process of warehousing where the facility owners have largely implemented material handling automation systems to meet the customer demands of quick delivery and <a href="/blogs#Visibility" title="end-to-end visibility" target="_blank" rel="">end-to-end visibility</a>. In tandem with the rapidly changing face of warehousing, warehouse control system or WCS has also come into existence to render an additional layer of software support to the logistical operations.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">What is WCS?</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">WCS is a software application that integrates with warehouse management system or <a href="/#Warehouse Management System" title="WMS" target="_blank" rel="">WMS</a> to orchestrate warehouse functions so that the day-to-day operations run smoothly within the distribution centre. WCS manages and gives directives to the automated material handling equipment. This may range from simple tools such as conveyors or carousals to complex systems such as <a href="/blogs#Warehouse Automation" title="automated storage and retrieval system (AS/RS), pick-to-light systems, goods-to-persons systems, sorters, palletizing/depalletizing modules." rel="">automated storage and retrieval system (AS/RS), pick-to-light systems, goods-to-persons systems, sorters, palletizing/depalletizing modules.</a></span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">How is WCS different from WMS?</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">WMS is a proven software support that manages inventory flow across the warehouse an assigns work to workers and orchestrates the entire flow of work starting with generating ASN and receiving to picking and loading. However, WMS does not operate the units of equipment in the facility centres. WMS needs an additional buttress in the form of WCS to underpin the end goal of optimizing warehousing experience. WCS provides the equipment operators with an optimized route or pick-path so that the resources are efficiently dealt with and their utility is maximized.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">Functions of WCS</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">1.&nbsp; Exchange data with legacy system or WMS to help and run the warehousing functions smoothly.</span></p><p style="text-align:left;"><span style="font-size:18px;">2.&nbsp; Assigning the most useful and optimized route to the equipment controllers</span></p><p style="text-align:left;"><span style="font-size:18px;">3.&nbsp; Managing, controlling, monitoring the automated systems</span></p><p style="text-align:left;"><span style="font-size:18px;">4.&nbsp; Seamless coordination across various material handling sub-systems.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">Advantages of WCS</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p style="text-align:left;"><span style="font-size:18px;">1.&nbsp; Optimized management of resources.</span></p><p style="text-align:left;"><span style="font-size:18px;">2.&nbsp; Determination of the most efficient routing within the warehouse.</span></p><p style="text-align:left;"><span style="font-size:18px;">3.&nbsp; Storage optimization.</span></p><p style="text-align:left;"><span style="font-size:18px;">4.&nbsp; Maximizing the efficacy of the material handling systems.</span></p><p style="text-align:left;"><span style="font-size:18px;">5.&nbsp; Increased efficiency of the warehouse associates.</span></p><p style="text-align:left;"><span style="font-size:18px;"><br></span></p><p><span style="color:inherit;font-size:18px;"></span></p><p style="text-align:left;"><span style="font-size:18px;">WCS is designed in such a way that it is not data-heavy. Therefore it can operate smoothly and renders nimbleness to the warehouse operations. In this era of digitization, give your business the added touch of automation that it truly deserves. Implement WCS within your facility and see the efficiency and capacity of your DC getting maximized and optimized and ROI getting handsomely yielded.</span></p></div>
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</div></div></div></div></div></div> ]]></content:encoded><pubDate>Tue, 17 Aug 2021 11:16:47 +0530</pubDate></item><item><title><![CDATA[How to Ramp Up Profitability with Bin Management]]></title><link>https://www.rattusapps.com/blogs/post/binmanagement</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.com/WhatsApp Image 2021-07-17 at 15.22.00.jpeg"/>Bin management is a key feature of modern warehousing that helps in reducing errors and ramping up profitability. Read more to know the basics of it.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_YXbpez2MSWq2nnQ63OLgZQ" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_J26vaPEaSIe4m83bpx8TOQ" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_TlVpk8sZSQeJonOPrMt5Ag" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_7T4Eg1QSTMOlw_ewLZaIOQ" data-element-type="heading" class="zpelement zpelem-heading "><style></style><h2
 class="zpheading zpheading-align-center " data-editor="true">Bin management is a crucial part of contemporary warehousing that adds to the profitability and reduces human errors. Through an effective pick path generated by warehouse management system, bin management helps in leveraging resources optimally.</h2></div>
<div data-element-id="elm_S3u1kHHJTHqe7NUPYb6Tcg" data-element-type="text" class="zpelement zpelem-text "><style></style><div class="zptext zptext-align-center " data-editor="true"><p style="text-align:left;"><br></p></div>
</div><div data-element-id="elm_1Ir9ZNEpYlx9iMM3pH4hrQ" data-element-type="text" class="zpelement zpelem-text "><style> [data-element-id="elm_1Ir9ZNEpYlx9iMM3pH4hrQ"].zpelem-text { border-radius:1px; } </style><div class="zptext zptext-align-left " data-editor="true"><p><span>One of the essential features of contemporary warehousing is effective bin management. Not only does it help in agile movement of goods within and without the warehouse, but it also serves the end goal of customer satisfaction through dexterous delivery of goods in a brilliant way. It is one of the foremost practices that rake in profit with its advanced features of allocation of locations and appropriate tracking.</span></p><p><span><br></span></p><p><span>Without a proper labeling of bins and locations, warehouse executives are compelled to run helter-skelter to trace an item. In this context, items are either stored arbitrarily or similar items are stashed together. This results in items getting misplaced and a complete wastage of operational time that could have been utilized in more constructive operations.</span></p><p><span><br></span></p><p><span>To understand how a distribution centre can be divided into proper segments and how locations can be properly labeled, one needs to understand the layout of a warehouse. Hence, we need to divide warehouses into 5 layers of spatial classification.</span></p><p><span><br></span></p><blockquote style="margin:0px 0px 0px 40px;border:none;padding:0px;"><blockquote style="margin:0px 0px 0px 40px;border:none;padding:0px;"><blockquote style="margin:0px 0px 0px 40px;border:none;padding:0px;"><blockquote style="margin:0px 0px 0px 40px;border:none;padding:0px;"><blockquote style="margin:0px 0px 0px 40px;border:none;padding:0px;"><p></p><blockquote style="margin:0px 0px 0px 40px;border:none;padding:0px;"><p><img src="/WhatsApp%20Image%202021-07-17%20at%2015.22.00.jpeg" style="width:651px;height:841.1px;"></p></blockquote><p></p></blockquote></blockquote></blockquote></blockquote></blockquote><p><span><br></span></p><p><span>·<span style="font-size:7pt;">&nbsp; </span>Zone: The largest unit of warehouse layout is zone. Warehouses must be divided into zones where one group of items is separated from a second group of items in terms of their shelf life, packaging or complexity of operation.</span></p><p><span><br></span></p><p><span>·<span style="font-size:7pt;">&nbsp; </span>Aisle: The space between two rows within a particular zone. The breadth and width of an aisle is appropriated by the size of the items stored and the equipment needed to move them.</span></p><p><span><br></span></p><p><span>·<span style="font-size:7pt;">&nbsp; </span>Row/Rack: Rack or row refers to the vertical level of shelves where items are stored.</span></p><p><span><br></span></p><p><span>·<span style="font-size:7pt;">&nbsp; </span>Shelf: Particular layers of rows. The more number of shelves are present in a rack, the more items can be stocked.</span></p><p><span><br></span></p><p><span>·<span style="font-size:7pt;">&nbsp; </span>Bin: Bin is the smallest unit of warehouse layout. Shelves are divided into bins so that particular goods can be accurately located.</span></p><p><span><br></span></p><p><span>It must be kept in mind that all these layers of warehouse locations must be properly numbered so that the problems arising with obsolescence, misplacement, wastage of time can be resolved. To generate the pick path and to optimize it, warehouse executives must follow these numbers, also known as coordinates from the largest unit to the smallest unit.</span></p><p><span><br></span></p><p><span>For example, if a particular consignment is stored in location number 03-A-02-04-01, then the workers would immediately get to know that the product is in the first bin of the 4<sup>th</sup> shelf, in the rack no. 2 of aisle A of zone no. 3. These coordinates are unique numbers, which help in tracing the location so faithfully that the chances of errors are drastically mitigated and also swift movements are ensured. Instead of running up and down the length and breadth of the warehouse, executives just follow the order of directions and accomplish their tasks. In this way, erroneous shipments are kept under check and proper data pertaining to goods kept can be maintained.</span></p><p><span><br></span></p><p><span style="font-size:20px;">Use of Optimized Bin Location</span></p><p><span style="font-size:20px;"><br></span></p><p><span>An optimized bin labeling can help in the movement of products right from receiving and put-away to picking and packing. Let us throw some light on the process in which the bin locations can be used to its hilt.</span></p><p><span><br></span></p><p>·<span style="font-size:7pt;">&nbsp; </span>Receiving and Put-away: After having generated the purchase order and receipt of consignment, goods are properly stored in stipulated bins. Once it is done, the <a href="/blogs#https%3A//www.rattusapps.com/blogs/post/InventoryAccuracy" title="inventory management" target="_blank" rel="">inventory management</a> system needs to be updated with the details and the quantity of the consignment.</p><p><span><br></span></p><p>·<span style="font-size:7pt;">&nbsp; </span>Picking and Packing: Once the warehouses receive sales orders, a proper <a href="/blogs#https%3A//www.rattusapps.com/blogs/post/pickerrouteOptimization" title="pick path" target="_blank" rel="">pick path</a> needs to be generated so that task interleaving can also take place in tandem. Workers follow the pick path and optimize their action and pick items &nbsp;Once the items are picked from different zones, the inventory management system is updated gain in order to keep the data clean.</p><p><span><br></span></p><p><span style="font-size:20px;">Benefits of Bin Management</span></p><p><span style="font-size:20px;"><br></span></p><p><span>·<span style="font-size:7pt;">&nbsp; </span>Generating pick path: Since items are organized systematically and locations are tagged relevantly, generating a proper pick path becomes easier. Since, the workers know the route that they need to cover they can follow task interleaving methods and optimize their movement.</span></p><p><span><br></span></p><p><span>·<span style="font-size:7pt;">&nbsp; </span>Less Scopes of Errors: It has been stated earlier also that the cornerstone of bin management lies in reducing man-made errors. Once the goods are correctly located, the chances of misplacement, expedition and faulty shipments are kept under control and consumer satisfaction is emphasized.</span></p><p><span><br></span></p><p><span>·<span style="font-size:7pt;">&nbsp; </span>Space Utility: The large space of warehouse can be complex enough to get confounded. If items are stored arbitrarily, it is bound to create confusion. With proper management of the space, locations can be earmarked for specific products by their sales velocity and size. Thus fast-moving popular items are stocked in the lower shelves near the warehouse doors and slow-moving, bigger items are put in the higher layers. This practice saves a lot of time and effort.</span></p><p><span><br></span></p><p><span style="color:inherit;"></span></p><p>This discussion on bin management tries to make a point on the efficacy of location tagging for clean movement of products that ultimately gives impetus to the profitability of operations. Once yoked with an efficient warehouse management system, this feature of inventory control can yield wonderful results for all the parties concerned. It is never too late to streamline <a href="/blogs#https%3A//www.rattusapps.com/blogs/post/cloudbasedwms" title="warehouse operations through WMS" target="_blank" rel="">warehouse operations through WMS</a>. Thus, make WMS your powerful tool to reconcile with the modern trailblazing trends and become a key player in the business.</p></div>
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</div></div></div></div></div></div> ]]></content:encoded><pubDate>Sat, 17 Jul 2021 15:35:19 +0530</pubDate></item><item><title><![CDATA[9 Factors that will Make You Mull Over Cloud-Based WMS]]></title><link>https://www.rattusapps.com/blogs/post/cloudbasedwms</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.comhttps://images.unsplash.com/photo-1566930665082-4ae9dbbb5b6b?crop=entropy&amp;cs=tinysrgb&amp;fit=max&amp;fm=jpg&amp;ixid=Mnw0NTc5N3wwfDF8c2VhcmNofDE0fHx3YXJlaG91c2V8ZW58MHx8fHwxNjI1NDk2NTY1&amp;ixlib=rb-1.2.1&amp;q=80&amp;w=1080"/>If you haven't implemented a cloud-based WMS in your DC, this is the time, unless you want to beat the dust in this cutting-edge, dynamic market. Read our new blog on 9 reasons why a cloud-based solution is the best bid for your warehouse.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_ndlnWidITmyzrXX02w-_WA" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_lBhk7RMSSbyXpKnYu7dB9Q" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_6nR6jU6uQhKjVyl-IuqL5A" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_7Lj2UXu4RQaD1gutkRSUDg" data-element-type="text" class="zpelement zpelem-text "><style> [data-element-id="elm_7Lj2UXu4RQaD1gutkRSUDg"].zpelem-text { border-radius:1px; } </style><div class="zptext zptext-align-center " data-editor="true"><p style="text-align:left;">Resorting to paper-based computing system or generic spreadsheets is a hackneyed concept now in the domain of warehousing. We are living and breathing in the age of technological boom and e-commerce has achieved its much-needed impetus in the days of pandemic. Customer demand has become volatile and variable and the need of data analytics in coping up with the sea-change is being felt across the service line more than ever. Hence, cloud-computing is more than a mere luxury of the privileged. It is a tool to have edge over the others and stay relevant. With the growing accessibility of internet cloud-based WMS is the best bid for the distribution centres right now. Apart from the cost-effectiveness and the ease of use, it is scalable and is conducive to the work efficiency in a more rounded way. In this article, we try to enumerate factors that go in favour of cloud-based warehouse management system.</p><p style="text-align:left;"><br></p><p style="text-align:left;">1.<span style="font-size:7pt;">&nbsp; </span>Reduced Cost of Ownership: When a warehouse opts for an on-premise system, there is a lot of upfront cost that the companies should be ready to bear. From the hardware installation to the maintenance and support of the machines and software, the process of owning an in-house system can be fraught with a lot of hassle. On the other hand, in case of a cloud-system, the warehouses are just the hosts. They are well aware of the subscription they are supposed to pay for the system instead of incurring large investment costs on enterprise-grade systems. With the mitigation of the cost, the budget of the warehouses can be handled more efficiently.</p><p style="text-align:left;"><br></p><p style="text-align:left;">2.<span style="font-size:7pt;">&nbsp; </span>Real-Time Visibility: From acquiring ASN to the final shipment, cloud-based warehouse management system gives you insight of and visibility into every sphere of warehousing. The interactive dashboards give the end-user end-to-end information pertaining to the whereabouts of the consignments. With the voluminous data stored effectively, this can be utilised to make sensible and age-appropriate decisions.</p><p style="text-align:left;"><br></p><p style="text-align:left;">3.<span style="font-size:7pt;">&nbsp; </span>Ease of Accession: One of the biggest advantages of cloud-based solutions is the hassle-free accessibility. The pandemic and the ensuing lockdown forced the employees to stay home and work from a remote location. On-premise systems required complex remote accessing tools to operate them. On the other hand, with the simple use of internet, employees can bring their office in the comforts of the home, owing to the easeful accessibility of cloud-based WMS.</p><p style="text-align:left;"><br></p><p style="text-align:left;">4.<span style="font-size:7pt;">&nbsp; </span>Time-Saving Implementation: An on-premise system can take months to get implemented due to the cost and operational complexity that is accrued. On the contrary, cloud-based WMS does not take much of a time to get installed as the whole process is taken care of by the software vendor. With a lot of useful time getting saved, administration can look into other functionalities instead of concentrating on a tedious process and increase the work efficiency manifolds.</p><p style="text-align:left;"><br></p><p style="text-align:left;">5.<span style="font-size:7pt;">&nbsp; </span>Ease of Usage: Cloud-based WMS has an interface that is extremely user-friendly. The dashboards are interactive, simple and easy to use. Therefore, cloud-based solutions go well with the end-user.</p><p style="text-align:left;"><br></p><p style="text-align:left;">6.<span style="font-size:7pt;">&nbsp; </span>Scalability: One of the biggest advantages of cloud-based warehouse management systems is that it can be configured to suit the need of the warehouses. These solutions come with the inherent flexibility that can be tapped in to control and check growing numbers of SKU. The system can be expanded to the suitability of the businesses without giving a halt and added cost of changing the custom code in the source. Additional user licenses can be obtained easily to add multiple users and subsidiary warehouses, giving a greater thrust to the agility of the businesses.</p><p style="text-align:left;"><br></p><p style="text-align:left;">7.<span style="font-size:7pt;">&nbsp; </span>Security: Cloud-based WMS provides a lot of security in the cyber space. Modern cyber world is full of potential threats to the resources of a company. Having ensured the security cum privacy of assets and data in a much better prospect, these cloud-based solutions help in brand-building and consumer satisfaction in an indirect manner.</p><p style="text-align:left;"><br></p><p style="text-align:left;">8.<span style="font-size:7pt;">&nbsp; </span>Ease in Integration: Contemporary cloud-based WMS interfaces well with the existing enterprise systems with the built-in API. In this way, the best possible technological innovations and resources are yoked together for a better user-friendly experience.</p><p style="text-align:left;"><br></p><p style="text-align:left;">9.<span style="font-size:7pt;">&nbsp; </span>Benefit to the E-Commerce: With the easeful integration with the e-commerce and online retailers, the omnichannel logistics, prevalent in the 21<sup>st</sup> century gets a greater stress. Without the hassle of system shutdown for upgradation, the continuous process of integration contributes to the business development.</p><p style="text-align:left;"><br></p><p style="text-align:left;">With all these aforementioned features and vantage points, cloud-based warehouse management system is better suited for leveraging the enterprise resources in a far better way. If you have not taken cloud-based solutions into consideration, it is time that you ruminate the long-term ramifications that your distribution channel is going to face. To avoid obsolescence and the ensuing jeopardy, you must spare thought to the timely implementation of cloud-based WMS and give your business a necessary push that it genuinely deserves.</p></div>
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</div></div></div></div></div></div> ]]></content:encoded><pubDate>Mon, 05 Jul 2021 19:54:36 +0530</pubDate></item><item><title><![CDATA[7 Benefits of RFID that You Need to Know]]></title><link>https://www.rattusapps.com/blogs/post/7benefitsofRFID</link><description><![CDATA[<img align="left" hspace="5" src="https://www.rattusapps.com/images/g6546db8c1528f1a0c026b569a1251366a4af9e986987aade4b71b2f9831ed2e29f148bcf0e41f818299897fdc623685aa585200aacf2586833be3c2967667755_1280.png"/>The implementation of RFID has revolutionized the process of warehousing across the world. If you have not applied RFID technology in your DC, you must read this blog to know how RFID helps your warehouse in more ways than one.]]></description><content:encoded><![CDATA[<div class="zpcontent-container blogpost-container "><div data-element-id="elm_mmNRcE22QD6X3BQAGNuLbg" data-element-type="section" class="zpsection "><style type="text/css"></style><div class="zpcontainer-fluid zpcontainer"><div data-element-id="elm_BmvQtg1NQdCUNBgi_uHSFw" data-element-type="row" class="zprow zprow-container zpalign-items- zpjustify-content- " data-equal-column=""><style type="text/css"></style><div data-element-id="elm_fDqlYdVtTZS8iGfU_YoqxA" data-element-type="column" class="zpelem-col zpcol-12 zpcol-md-12 zpcol-sm-12 zpalign-self- "><style type="text/css"></style><div data-element-id="elm_b_dhFzosQVChIlCNiLKf-A" data-element-type="text" class="zpelement zpelem-text "><style></style><div class="zptext zptext-align-center " data-editor="true"><p style="text-align:left;">In this day and age of digital transformation, industries across the production line have adapted themselves to the technological boom. Resorting to the hackneyed way of manual labour not only does curtain the productivity of the workers but also expose the work to numerous errors. In the selfsame way, this technological blitzkrieg has embraced the supply chain industry to such an extent that man-made errors can push a unit of the industry to the dreaded path of redundancy. In this article, one key component of technology and its implications on warehousing, an imperative block of supply chain industry would be discussed.</p><p style="text-align:left;"><br></p><p style="text-align:left;">Inventory accuracy is a factor that can either make or mar a business. Not only does miscalculation of stock lead to overstocking and under-stocking, but it eat into labour productivity and fruitful utilization of time, something nobody can afford to do in these days of competitiveness. Fall in productivity, delay in shipment and unavailability of stock result in failure in customer generation and retention and eventually the failure paves the path for financial setback. Hence it can be vociferously proclaimed that inventory accuracy in warehouse is of greater significance than mere stock-out issues. It has been observed that inaccuracy in inventory counting is mostly seen in warehouses that still align themselves with manual work or generic spreadsheets. An effective warehouse management system can redress almost all the issues that may emanate within the peripheries of the distribution centre. However, there is one element that can aid the WMS in more ways than one and can shoot up inventory accuracy by 99% and that element is RFID.</p><p style="text-align:left;"><br></p><p style="text-align:left;"><span style="font-size:24px;">What is RFID?</span></p><p style="text-align:left;"><br></p><p style="text-align:left;">RFID, this eponym stands for ‘Radio Frequency Identification Devices’. These are tags that look like simple barcodes but they are much more than that. These tags can digitally interact with radio frequency readers from a distance via electromagnetic waves. Not only do these devices come as tags but can also come in the form of microchips and antennas that can provide real-time location of an object in the GPS tracking systems.</p><p style="text-align:left;"><br></p><p style="text-align:left;"><span style="font-size:24px;">How do these devices function in the warehouse set-up?</span></p><p style="text-align:left;"><br></p><p style="text-align:left;">Radio frequency identification devices come handy in tracking and tracing items, boxes or pallets in a warehouse. As soon as a shipment arrives in a warehouse, either individual consignments or the entire pallets are tagged with these attachments. From that time onwards, the real-time tracking of the items start occurring. The tags send information pertaining to the items to the readers which are stored in the warehouse database and that data is analysed for further usage and to provide end-to-end visibility to the warehouse managers, manufacturers, transporters and customers. The bigger devices that have microchips installed in them and run on batteries are attached to the vehicles and they keep on notifying the stakeholders on the geo-locations of the shipment vehicles that are in transit.</p><p style="text-align:left;"><br></p><p style="text-align:left;"><span style="font-size:24px;">Benefits you reap...</span></p><p style="text-align:left;"><br></p><p style="text-align:left;">1.<span style="font-size:7pt;">&nbsp; </span>Since RFID provides an end-to-end visibility to all the concerned parties in a transaction, they get to know the real-time location of their consignments which in itself brings relief and satisfaction to them.</p><p style="text-align:left;"><br></p><p style="text-align:left;">2.<span style="font-size:7pt;">&nbsp; </span>RFID tags hold a plethora of information in them which consist of the country and the place and the date of a particular product’s manufacture, the batch number, the date of expiry, the code of manufacturers and so on. Having all these information stored in the centralised system of the warehouse, they can analyse them via predictive or prescribed or demonstrative methods and know the trends of the customer behaviour and render help in change of industry standards.</p><p style="text-align:left;"><br></p><p style="text-align:left;">3.<span style="font-size:7pt;">&nbsp; </span>These RFID tags can be traced or read from distance. To say it in a different way, the tags need not be in the reader’s line-of-sight, unlike the usual barcode readers. Moreover, multiple tags can be read at the same time and these two features can save a lot of time. If we consider that each item had to be scanned with a hand-held reader, it could have taken at least 5-10 seconds for an operator to scan the tags. Though it sounds pretty much meagre but consider for once that tons of items are being scanned in the similar manner. RFID tags save hours and hours of time that otherwise could have been used in something much more productive.</p><p style="text-align:left;"><br></p><p style="text-align:left;">4.<span style="font-size:7pt;">&nbsp; </span>A huge amount of time in a warehouse not aided by RFID can be wasted on singling out an item that is purported to be lost. With the on-time visibility provided by the tags, the rush, the panic, the energy and the time on such meaningless tasks can be slashed significantly.</p><p style="text-align:left;"><br></p><p style="text-align:left;">5.<span style="font-size:7pt;">&nbsp; </span>Along&nbsp; with time, with the elimination of operators with hand-held readers, a significant amount of labour cost is also saved.</p><p style="text-align:left;"><br></p><p style="text-align:left;">6.<span style="font-size:7pt;">&nbsp; </span>While the operators can track and trace the pallets with greater efficacy, the administrators on the floor are freed from the task of minute supervision and expedition. They can utilise this time on services that can actually reap fruit.</p><p style="text-align:left;"><br></p><p style="text-align:left;">7.<span style="font-size:7pt;">&nbsp; </span>With the appropriate streamlining of the work on the DC floor, customer retention or generation can become a cakewalk for the manufacturers, retailers, wholesalers, transporters or even the warehouses. And with greater customer benefits, earning goodwill and profit come as rewarding bonuses.</p><p style="text-align:left;"><br></p><p><span style="color:inherit;"></span></p><p style="text-align:left;">The objective was the discussion was to highlight the usefulness of RFID in the warehouses. However, there are certain shortcomings as well that need to be kept at the back of the mind while implementing these changes in your system. RFID comes with its own ancillary costs and the badges with microchips and antennas for the trucks can be expensive buys. Furthermore, the influx of data that one may find to be inundated by can be confounding and overwhelming for a person who is not very adept with them. Thus, it is advisable that warehouse executives are recruited or trained in accordance with the demand of the age and the system. As for the cost, it can only be said that it is a good investment; an investment that would ultimately make you gain something. Holding the strains of the initial words of this write-up, it can be said that we live in an era of consumerism where profit has become the elixir to sustain. It cannot be denied that companies and industries are almost on the battlefield to attract and hold consumers. And in this battle, if you gain something on the expense of money, you at least can brace yourselves for the unforeseen days and strengthen yourselves.&nbsp; It is your growth at the end of the day. You do not lose.</p></div>
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